Char-Broil 4984619 - Manual (Page 2)

DANGER
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or
moderate injury.
Installation Safety Precautions
•
Not for use with LP gas.
This kit converts your grill for natural gas use at 7 inch water
column supply pressure. Verify supply pressure with your local
gas company. If supply pressure is different than 7 inch water
column pressure, contact a certified plumber for assistance.
• Does
Not
If grill is certified for use in Canada, this conversion kit
nullify that certification.
USE AND CARE
Natural Gas Connections and Service Regulators
Above 1/2 psi.
Prior to 1998, all residual gas service regulators were
set with an outlet pressure of 7 inches water column.
In the 1998 edition of NFPA 54, the National Fuel Gas
Code, a change was made allowing service regulators
of 2 and 5 psi.
With this change it was also required that an in line
regulator be connected between the service regulator
and the appliance regulator if the 2 or 5 psi system is
used. This additional regulator is not supplied with the
product.
It is possible for a consumer, making the connection
themselves, or a plumber, not checking, to tap into a 2
or 5 psi line. If a pressure of 2 psi or greater is supplied
to the appliance regulator on certain grills it will shut
down and not deliver any gas to the grill. Other
concerns are the quick disconnect socket and hose
which are only rated to 1/2 psi.
If the quick disconnect socket, hose, and grill are
properly connected and still not getting gas, delivery
pressure needs to be verified. If pressure is greater
than 1/2 psi, make sure that an in line regulator is
present.
Once the grill has been over-pressured, the regulator
may or may not have been damaged. The best practice
is to replace the regulator.
WARNING
Do not attempt to repair or alter this conversion kit for any
assumed defect. Any modification to this assembly will void
your warranty and create the risk of a gas leak and fire. Use
only authorized replacement parts supplied by manufacturer.
DANGER
Incorrect connection can result in a gas leak with possibility of
fire.
TABLE OF CONTENTS
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tube Burner Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Natural Gas Hose Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Sideburner Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Sideburner Conversion(Outdoor Stove & Griddle) . . . . . . . 12-14
Rotisserie Burner Conversion. . . . . . . . . . . . . . . . . . . . . . . .15-16
2 • Natural Gas Conversion Kit
Call Grill Service Center for Help and Parts
• If you need assistance with your product or warranty parts call
or
• To order non-warranty replacement parts or accessories
please visit us on the web at or call
1-800-241-7548 (USA) or 1-800-387-6057 (Canada) and one
of our friendly and knowledgeable agents will be glad to assist
you.
1-800-241-7548 (USA) 1-800-387-6057 (Canada) Hours of
Service Center Operation are 8:00 A.M. To 6:00 P.M. EST
Monday - Friday.
www.charbroil.com