Taylor-Wharton KeepFull Telemetry System User Manual

Page 6

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Installation

Before installing the telemetry unit inspect it carefully.
Report any damage to the carrier and Taylor Wharton
Customer Service. As shipped, the unit is operational and
ready to be installed on the tank. For installation on a
typical tank with an existing Contents Gauge follow these
steps.

1) Fill out the Bulk Vessel Registration Form supplied with

this manual and fax it to Taylor Wharton Customer
Service. This form, along with the Customer Informa-
tion Form, filled out at the time of purchase is used to
prepare your Internet Web Site.

2) Verify that the differential pressure transmitter span

(inches of water) covers the range required for the
tank.

3) Record the present liquid level and tank pressure as

indicated on the existing Contents Gauge Assembly.
Also, label the high and low-pressure instrument lines.

4) Close both instrument valves to isolate the existing

Contents Gauge Assembly from the tank. Open the
Instrument Bypass valve to equalize the pressure
between the high-pressure and low-pressure side of
the Contents Gauge Assembly.

5) Carefully loosen the connections at the Contents

Gauge Assembly to relieve any pressure and then
remove the assembly.

6) Identify the high (H) and low-pressure (L) sides of the

Differential Pressure Transmitter on the Telemetry Unit.

7) Mount the Telemetry Unit on the tank using the sup-

plied bolts. See figure 2. The Telemetry Unit bracket
is designed to mate to a typical bracket supplied with
the tank. If there is a mismatch some field adaptation
may be required.

8) Solar panel must be directed to maximize southern sun

exposure. Turn the solar panel by rotating the 45°
elbow as much as one-quarter turn to direct the panel
to a maximized southern sun exposure. Caution, only
apply torque to 45° elbow using appropriate
wrenches.

9) Install an appropriate pressure gauge in the tee at the

low-pressure side of the telemetry unit. See figure 2.

10) Connect the instrument lines and then open the

instrument valves.

11) Leak test all connections using a suitable liquid leak

detector.

12) To obtain the current reading momentarily hold the “Fill

Button” until you see “FILL” on the display. The screen
will blink with the current reading. If “ERROR” is
displayed the high and low-pressure connections are
most likely reversed.

13) Activate your website.

Figure 2: Typical Installation

Notes:

All supplied pressure parts are
suitable and have been cleaned for
oxygen service. All field installed
parts must have a pressure rating
equal to or higher than the tank
MAWP, be suitable for oxygen service
and likewise cleaned. See the safety
precautions in the front of this
manual.

Seal all pipe threads using Teflon tape.

Figure 2: Typical Installation

Solar Panel

45-degree Elbow

Existing Tank Bracket

Screw and Locknut
Supplied With Unit
4 Places

Tube Adapter From
Instrument Tube Size
Connecting to 0.25” FNPT

Tank
Pressure
Gauge

Low
Pressure
Tap

High
Pressure
Tap

Telemetry
Unit

6

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