Boondocker, Kit bag # 1 (step 1-2), Kit bag # 2 (step 3) – BoonDocker ARCTIC CAT: Z1 Turbo Upgrade User Manual
Page 2: Kit bag # 2a (step 3), Kit bag #3 (set 4-5), Kits bag #4 (step 6), Intercooler fan kit upgrade
BoonDocker Turbo Z-1 GT28/60
Revised 06/05/09 Arctic Cat Z-1 GT28/60 Turbo Upgrade Installation instructions
Page 2
www.boondockers.com............................
BoonDocker
..........................................877-522-7805
Arctic Cat Z-1 GT28/60 Upgrade Turbo Kit Contents
o = included in kit bag
= packaged separately
Kit Bag # 1 (step 1-2)
o
(1) 3” x 7/8” aluminum ring
o
(2) aluminum rivets
o
(1) 3” x 2” silicone hose
o
(2) #48 hose clamp
Kit Bag # 2 (step 3)
GT 28/60 (Z-1 index)
Exhaust header
(1) Exhaust outlet
o
(5) 8mm c 25 mm bolt allen head
o
(1) 3/16” x 12” boost hose
o
(2) small zip-tie
o
(1) 3/8” x 30” hose
o
(1) 6AN 90° 3/8” barb fitting
o
(1) 3/8” x 17” hose
o
(1) 6mm lock nut
o
(1) 10” of 3/16 hose
o
(1) 3/16 Y
o
(1) 6AN straight 3/8” barb fitting
o
(3) 8mm x 20mm bolts
o
(3) 5/16” lock washers
Kit Bag # 2A (step 3)
o
(1) Pre-bent oil line
o
(1) 4AN 10mm x 1.25 fitting
o
(4) 8mm x 35 mm bolt
o
(4) 8mm x lock nut (no nylon)
o
(6) 8mm x 25mm bolt
o
(6) 8mm lock washer
o
(1) 6AN 90° 3/8” barb fitting
o
(1) 3/8” x 16” hose
o
Upper heat shield bracket
Kit Bag #3 (set 4-5)
(1) intercooler
(1) 1/8” npt male x 1/8” straight barb
fitting
(1) 2 ½” x 3 ¾” aluminum tube
(1) 2 ½ “ x 90° aluminum charge tube
o
upper charge tube
o
(9) #40 hose clamp
o
(1) #32 hose clamp
o
(1) 2 ½” x 2” rubber reducer
o
(2) 2 ½”x 2 ½” silicone hose
o
(2) 2 ½’ x 3“ hump hose
Kits Bag #4 (step 6)
o
(1) auxiliary injectors
o
(1) auxiliary fuel rail
o
(1) 5/16” x 1/2” bolt
o
(1) 5/16” lock washer
o
(1) 1/4" npt male x 5/16” barb 90°
o
(1) 5/16” brass tee
o
(1) #4 hose clamps
o
(1) 5/16” x 8” fuel hose (blue liner)
o
(1) auxiliary injectors harness
o
(2) blue heat shrink but connectors
o
(1) Turbo mount bracket
(1)
Fuel Pump
Intercooler fan kit upgrade
(optional)
(1) electric fan w/accessory plug
o
(2) 1/4”-20 x 1/2” bolt
o
(1) 1/4” 20 x 3/4" bolt
o
(1) 1/4" lock washer
o
(1) 3’ harness with rubber molded
connector