BoonDocker POLARIS RZR XP 1000 Turbo System - Manual (Page 2)

BoonDocker RZR 1000 Turbo
Revised 3/28/2014 Page 2 of 7
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1. Remove muffler, air filter to air box tube, air
box, and header. 2. Clean header flange at head and install turbo
header and new header gasket.
3. Install turbo support bracket to turbo. Leave
bolts loose, so bracket can be adjusted once
installed. 4. Remove these 2 bolts from the driver side
front engine mount.
5. Install turbo assembly and steel gasket to
header using 4 8mm x 25mm bolts and lock
nuts. Leave bolts loose so adjustments can be
made when turbo bracket is tightened. 6. Install the 2 stock engine mount bolts through
the turbo bracket. Tighten engine mount bolts
turbo to header bolts and turbo bracket to turbo
bolts simultaneously.