BoonDocker ARCTIC CAT: 800/1000 Turbo 3D - Manual (Page 4)

BoonDocker – 2379 Heyrend Way Idaho Falls, Idaho 83402 – (208) 542-4411
website: www.boondockers.com - email: [email protected]
Revised 03-14-07 Page 4 of 14
3. There is a left (PTO) and right (MAG) pair of
connectors for each injector (see picture). The
shorter length connectors go to the MAG side, and
the longer length connectors go the PTO side.
4. Plug the gray Control Box connector (female) to the
sled’s fuel injector, and the black connector to the
sled’s gray injector connector. Do this for both the
MAG and PTO sides.
Note: Be sure the black harness connectors latch
securely to the gray injector connectors. This may require pushing the latch on the gray connector down over the tab
on the black connector.
5. Connect the Control Box harness ground wire to chassis ground, not the engine ground! A good ground connection
is extremely important!
6. Use zip ties to keep the harness away from moving parts. Use reflective heat tape if the harness must be routed near
hot items such as the exhaust Note: heat-tape may be used to protect the harness and connectors near the fuel
rail from the hot exhaust pipe.
Oil Pump Test:
1. Disconnect the top oil line from the turbo.
2. Hold the oil line over a container and start the sled.
3. Hold the sled rpms above 3000 for 10 seconds. A thin stream of oil should be observed flowing from the line.
4. If no oil is seen, verify that the voltage into the oil pump driver box is between 11 to 13V DC when the engine is
revved up.
V. Startup Menu
A Cat Turbo 800
5A3dBD2i
1. TOP LINE Shows Make, model, and sometimes Year.
2. BOTTOM LINE Shows software version number.