BoonDocker POLARIS: 700/800 IQ Dragon Plug & Play - Manual (Page 2)

BoonDocker – 1585 Hollipark Dr. Idaho Falls, ID 83401 – 208-542-4411 / 877-522-7805
www.boondockers.com – email: [email protected] – fax: 208-524-7381
Revised 1-16-08 Page 2 of 13
Install the Polaris Plug-in box as follows. (Note: Use Dielectric Grease on all plug connections to help prevent corrosion
on the terminals.)
1. Remove the plastic clutch cover.
Note: For an easier fit, a notch can be cut into the
plastic Clutch Cover just below the spark plug holder.
This can allow the factory harness wires to be
extended slightly further and be more easily routed
(see picture below).
2. Unplug the 26-pin factory connector (smaller of the
two) from the ECU.
3. Insert the Polaris Plug-in’s 26-pin connector into the
ECU.
4. Carefully move the factory 26-pin connector and the
attached harness wires out from under the clutch cover
area and up towards the steering post as far as possible.
Note: The ignition coil wires from the 26-pin
connector can be moved to allow the 26-pin connector
to reach farther.
5. Connect the Factory plug into the Polaris Plug-in box.
6. Orient the Plug-in Box so the white connector is towards the
handlebars. Connect the Control Box to this white connector.
7. Connect the Pink wire from the Plug-in box to the
corresponding Pink wire and connector on the Nitrous harness
(or separate TPS adapter if non-nitrous application). This wire
is the TPS signal. Note: On ‘08 models, there is also a pink
wire on the sled’s harness. Do not connect any Boondocker
wire to this factory wire!!
8. Connect the Ground wire eyelet on the Plug-in box to the
Factory Ground post next to the Sled’s ECU (see picture).
9. Double check the routing of all wires to be sure they are away
fro
m hot areas and moving parts. Use zip ties to secure it.