KMC Controls VCZ-44 Series - Manual (Page 3)

VEZ-41/44 Series, 2-Way/3-Way, NPT, Pneumatic Zone Control Valves 3 Installation Guide
© 2009 KMC Controls, Inc. 056-019-02
KMC Controls, Inc.
19476 Industrial Drive
New Paris, IN 46553
574.831.5250
www.kmccontrols.com
[email protected]
Maintenance
No routine maintenance is required. Each component
is designed for dependable, long-term reliability, and
performance. Careful installation will also ensure
long-term reliability and performance.
Operation
After the mechanical and pneumatic installations
have been completed, cycle the actuator to verify
proper operation.
Accessories/Repair Parts
NOTE: Older MCP-6001/6002 actuators are not
compatible with these valve bodies.
NOTE: The last digit (“D” or “E”) of the valve
model number represents the type of
actuator.
Replacement Actuators
HPO-5114 Replacement actuator dia-
phragm
MCP-6101 “D” actuator, 3–8 psi
MCP-6102 “E” actuator, 8–13 psi
Replacement Valve Bodies
VFZ-4102AM 2-way, 1/2", 1.0 Cv
VFZ-4102BM 2-way, 1/2", 2.5 Cv
VFZ-4102CM 2-way, 1/2", 4.0 Cv
VFZ-4103AM 2-way, 3/4", 4.1 Cv
VFZ-4104AM 2-way, 1", 7.0 Cv
VFZ-4402AM 3-way, 1/2", 1.0 Cv
VFZ-4402BM 3-way, 1/2", 2.5 Cv
VFZ-4402CM 3-way, 1/2", 4.0 Cv
VFZ-4403AM 3-way, 3/4", 4.1 Cv
VFZ-4404AM 3-way, 1", 7.0 Cv
Select Specifications
(See the data sheet for additional specifications.)
General
Mounting Location NEMA 1 (interior only)
Temperature Limits
Medium 34 to 230° F (1 to 110° C)
Ambient 40 to 180° F (4.4 to 82° C)
Shipping –40 to 180° F (–40 to 82° C)
Actuators
Operating Range 3–8 or 8–13 psi
Max. Air Pressure 30 psi (207 kPa)
Valve Body
Service Hot or chilled water, up to
50% glycol
Flow Characteristics Linear
Max. Inlet Pressure 125 psig (862 kPa)
Max. Close-Off
(AB-A in 3-way)
Valve
Size
(inches)
Cv
Max. Close-Off Ratings (psi)**
8–13 psi Actuator 3–8 psi Actuator
15 psi* 20 psi* 15 psi* 20 psi*
0.5 1.0 30 125 125 125
0.5 2.5/4.0 13 89 112 125
0.75 4.1 13 89 112 125
1.00 7.0 4.4 53 68 116
*Pressure applied to actuator
**Not to exceed body rating
Troubleshooting
If the actuator does not fit properly on the valve body
during installation or the valve performs improperly
(e.g., never fully closes) after installation, check that
the black plastic attachment support ring has been
removed from the valve body top. See the Mounting
Actuators on Valve Body section.