WEATHER GUARD Model 96142-3-01 Screen Bulkhead, Steel, Standard/High-Roof, RAM ProMaster - Manual

DESCRIPTION QTY
1/4-20 BLIND FASTENER 6
1/4- 20 X5/8” HEX HEAD BOLT 15
1/4-20 NYLON LOCK NUT 24
5/16" FLAT WASHER 8
5/16-
18 X2” HEX HEAD BOLT
4
¼” FLAT WASHER 44
5/16-18 BLIND FASTENER 4
5/16“ LOCK WASHER 4
5/16” FENDER WASHER
4
3/8” FLOOR MOUNTING SPACER 8
1/2” FLOOR MOUNTING SPACER 6
1/4-20x5/8 CARRIAGE BOLT 8
BLIND FASTENER INSTALL TOOL 1
1/4-20 x 2-1/4" HEX HEAD BOLT 1
5/16-18 x 2-1/4 HEX HEAD BOLT 1
1/4-20 x 1-1/4 HEX WSHR HD BOLT 6
SCREW, 1/4-14x3/4 DRILL 4
NUT, LOCK 5/16-18 NYLON 4
Bulkhead
Model Number 96141-3-01 and 96142-3-01
• Installing your ProMaster bulkhead is very clear cut following these instructions.
• Before cutting or drilling in the floor, verify the location of you gas tank, fuel lines and electrical cables
so you don’t accidentally cut something important.
• When mounting to the floor, make sure that the blind fasteners go into the sheet-metal floor and not the
composite floor. A hole saw will give you a nice, clean edge. Always wear eye protection when drilling
or cutting.
• When mounting to the B-pillar, you’ll need to cut through the plastic trim. A hole saw will give you a
nice, clean edge. Use the ½” spacers to ensure a solid mount to the van.
• Your ProMaster van bulkhead can be up-graded with a swing-door conversion kit, 96901-3-01. If you
think you might want to change to it in the future, put an extra nut between the driver's side panel and
the center panel to allow enough space.
• Electric Drill
• Electric Drill-driver or impact wrench
• Pencil or Marker
• Hammer
• Center Punch
• 1" Hole Saw
• Hack saw blade or sharp knife
• 7/16” and 1/2” Driver Bits and/or
Sockets
• Drill Bits: 1/8", 3/8", 1/2”, 13/32”
• Ratchet Drive for your sockets
• Level
• Carpenter’s Square
• Open End Wrenches: 7/16", 1/2",
9/16"
1
Part No. 24-0315 Rev 1 09/13