WEATHER GUARD Model 96142-3-01 Screen Bulkhead, Steel, Standard/High-Roof, RAM ProMaster - Manual (Page 4)

INSTALLATION INSTRUCTIONS
STEP 5. Attach the Header Support (Same
panel for either Standard or High Roof vans.)
to the Bulkhead using four (4) 1/4-20 x 5/8"
Hex Head Bolts, eight (8) 1/4" Flat Washers
and four (4) 1/4-20 Nylon Lock Nuts.
DO NOT FULLY TIGHTEN FASTENERS AT
THIS TIME, PARTS MUST STILL MOVE IN
SLOTS.
STEP 5. Place the Bulkhead against the B-Pillar trim. Using a center punch, mark the four
Bulkhead bottom mounting holes on the floor of the van. Ensure the hole is located on the
topside of the floor rib. Move the Bulkhead out of the way. Drill a pilot hole with an 1/8" drill bit,
then re-drill the hole with a 3/8" drill bit. Floor Mounting Spacers are required. If there is a
plywood floor in the van cut the wood floor around the 3/8" holes with a 1" hole saw, allowing
Floor Mounting Spacers to rest against the metal floor. DO NOT DRILL THROUGH THE VAN
FLOOR WITH THE HOLE SAW. 5/16" Lock Washers have been provided for bulkhead
mounting.
NOTE: Four (4) Blind Fasteners are provided for mounting the bulkhead to the floor.
See INSTALLATION INSTRUCTIONS FOR BLIND FASTENERS on page 6. Do not use blind
fasteners over gasoline of CNG tanks or fuel lines. (Alternate hardware is included to follow
any of the bolting solutions below.) Do not bolt the bulkhead to the floor yet.
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