General safety, Installation assembly – Campbell Hausfeld WG3060 User Manual

Page 3

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Code for Safety in Welding and
Cutting

CSA Standard W117.2, from Canadian
Standards Association, Standards Sales,
178 Rexdale Boulevard, Rexdale,
Ontario, Canada M9W 1R3

Cutting And Welding Processes

NFPA Standard 51B, from National Fire
Protection Association, Batterymarch
Park, Quicy, MA 02269

Safe Practices For Occupational And
Educational Eye And Face
Protection
ANSI Standard Z87.1, from American
National Standards Institute, 1430
Broadway, New York, NY 10018

Refer to the Material Safety Data
Sheets and the manufacturers
instructions for metals, wire, coatings
and cleaners.

Selecting the proper location can
significantly increase performance,
reliability and life of the arc welder.

● For best results locate the welder in

an environment that is clean and
dry. Dust and dirt in the welder
retain moisture and increase wear
of moving parts.

● Place the welder in an area that

provides at least 12” (30,48 cm) of
ventilation space at both the front
and rear of the unit. Keep all
obstructions away from this
ventilation space.

● Store wire in a clean, dry location

with low humidity to preserve the
wire coating.

● The receptacle used for the welder

must be properly grounded and the
welder must be the only load on the
power supply circuit. Refer to the
Circuit Amps chart on page 1 for
correct circuit capacity.

● The use of an extension cord is not

recommended for electric arc
welding machines. The voltage drop
in the extension cord may signifi-
cantly degrade the performance of
the welder.

Model WG3000

Welder components listed below
are in the wire feed compartment.
Open and remove.

HANDLE ASSEMBLY
1. Remove screws from handle. Slide

handle between welder front panel

Do not breathe fumes that
are produced by the arc
welding operation. These
fumes are dangerous. If the welding
area cannot be adequately ventilated,
be sure to use an air supplied
respirator.

● Keep the head and face out of the

welding fumes.

● Do not perform electric arc welding

operations on metals that are
galvanized or cadmium plated, or
contain zinc, mercury, or beryllium
without completing the following
precautions:
a. Remove the coating from the

base metal.

b. Make sure that the welding area

is well ventilated.

c. Use an air-supplied respirator.
Extremely toxic fumes are created
when these metals are heated.

The electromagnetic field
that is generated during arc
welding may interfere with
the operation of various
electrical and electronic devices such as
cardiac pacemakers. Persons using such
devices should consult with their
physician prior to performing any
electric arc welding operations.

● Route the wire gun and work cables

together and secure with tape
when possible.

● Never wrap arc welder cables

around the body.

● Always position the wire gun and

work leads so that they are on the
same side of the body.

● Exposure to electromagnetic fields

during welding may have other
health effects which are not known.

Always be sure
that the welding

area is secure and free of hazards
(sparks, flames, glowing metal or slag)
prior to leaving. Be sure that
equipment is turned off and excess
wire is cut off. Be sure that cables are
loosely coiled and out of the way. Be
sure that all metal and slag has cooled.

Cylinders can explode if
damaged. Shielding gas

3

WG3000 and WG3060

cylinders contain gas under high
pressure. If damaged, a cylinder can
explode. Since gas cylinders are
normally part of the welding process,
be sure to treat them carefully.

● Protect compressed gas cylinders

from excessive heat, mechanical
shocks, and arcs.

● Install and secure cylinders in an

upright position by chaining them
to stationary support or equipment
cylinder rack to prevent falling or
tipping.

● Keep cylinders away from any

welding or other electrical circuits.

● Never allow a welding electrode to

touch any cylinder.

● Use only correct shielding gas

cylinders, regulators, hoses, and
fittings designed for the specific
application; maintain them and
associated parts in good condition.

● Turn face away from valve outlet

when opening cylinder valve.

● Keep protective cap in place over

valve except when cylinder is in use
or connected for use.

● Read and follow instructions on

compressed gas cylinders, associated
equipment, and CGA publication P-1
listed in Safety Standards.

Never use
flammable gasses

with MIG welders. Only inert or non-
flammable gasses such as carbon
dioxide, argon, helium, or mixtures of
one or more of these gasses are
suitable for MIG welding.

Never lift cylinders
off the ground by

their valves, caps, or with chains or slings.

ADDITIONAL SAFETY STANDARDS

ANSI Standard Z49.1 from American
Welding Society, 550 N.W. LeJune Rd.
Miami, FL 33126

Safety and Health Standards

OSHA 29 CFR 1910, from
Superintendent of Documents, U.S.
Government Printing Office,
Washington, D.C. 20402

National Electrical Code

NFPA Standard 70, from National Fire
Protection Association, Batterymarch
Park, Quincy, MA 02269

Safe Handling of Compressed Gases
in Cylinders

CGA Pamphlet P-1, from Compressed Gas
Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA 22202

General Safety

(Continued)

Installation

Assembly

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