AERCO KC1000 Low NOx Boiler equipped with C-More version 3.04 User Manual
Kc series gas fired low nox boiler system, Installation, operation & maintenance instructions, Gf-109ln
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REVISED JUNE 24, 2010
No.
Instruction
AERCO INTERNATIONAL, Inc., Northvale, New Jersey, 07647 USA
Installation, Operation
& Maintenance Instructions
KC Series
Gas Fired
Low NOx
Boiler System
GF-109LN
Natural Gas and Propane Fired,
Condensing and Forced Draft Hot Water Boiler
970,000 BTU/HR Input (Natural Gas)
1,000,000 BTU/HR Input (Propane)
Applicable to Serial Numbers G-10-1324 and above
Patent No. 4,852,524
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Table of contents
Document Outline
- Telephone Support
- TABLE OF CONTENTS
- FOREWORD
- SECTION 1 - SAFETY PRECAUTIONS
- SECTION 2 - INSTALLATION PROCDURES
- SECTION 3 - CONTROL PANEL OPERATING PROCEDURES
- SECTION 4 - INITIAL START-UP
- 4.1 INITIAL START- UP REQUIREMENTS
- 4.2 TOOLS AND INSTRUMENTATION FOR COMBUSTION CALIBRATION
- 4.2.1 REQUIRED TOOLS AND INSTRUMENTATION
- 4.2.2 INSTALLING THE SUPPLY GAS MANOMETER
- 4.2.3 PREPARING THE FLUE VENT PROBE HOLE
- 4.2.4 INSTALLING THE DIFFERENTIAL REGULATOR ADJUSTMENT TOOL
- 4.3 NATURAL GAS COMBUSTION CALIBRATION
- 4.4 PROPANE COMBUSTION CALIBRATION
- 4.5 UNIT REASSEMBLY
- 4.6 OVER TEMPERATURE LIMIT SWITCH ADJUSTMENTS
- SECTION 5 - MODE OF OPERATION
- SECTION 6 - SAFETY DEVICE TESTING
- 6.1 TESTING OF SAFETY DEVICES
- 6.2 LOW GAS PRESSURE FAULT TEST
- 6.3 HIGH GAS PRESSURE TEST
- 6.4 LOW WATER LEVEL FAULT TEST
- 6.5 WATER TEMPERATURE FAULT TEST
- 6.6 INTERLOCK TESTS
- 6.7 FLAME FAULT TEST
- 6.8 AIR FLOW FAULT TEST
- 6.9 SSOV PROOF OF CLOSURE SWITCH
- 6.10 PURGE SWITCH OPEN DURING PURGE
- 6.11 IGNITION SWITCH OPEN DURING IGNITION
- 6.12 SAFETY PRESSURE RELIEF VALVE TEST
- SECTION 7 - MAINTENANCE
- SECTION 8 - TROUBLESHOOTING GUIDE
- SECTION 9 - RS232 COMMUNICATION
- APPENDIX A - BOILER MENU ITEM DESCRIPTIONS
- APPENDIX B - STARTUP, STATUS AND FAULT MESSAGES
- APPENDIX C - TEMPERATURE SENSOR RESISTANCE CHART
- APPENDIX D - INDOOR/OUTDOOR RESET RATIO CHARTS
- APPENDIX E - BOILER DEFAULT SETTINGS
- APPENDIX F - DIMENSIONAL AND PART DRAWINGS
- APPENDIX G - PIPING DRAWINGS
- APPENDIX H - WIRING SCHEMATICS
- APPENDIX I - KC1000 CONTROL PANEL VIEWS
- APPENDIX J - KC1000 LOW NOx DUAL-FUEL SWITCH-OVER INSTRUCTIONS
- APPENDIX K - RECOMMENDED SPARE PARTS
- WARRANTIES