Components, Removal of existing switch, New switch installation – Campbell Hausfeld CW301400AJ User Manual

Page 2: General safety information (continued)

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and .the .proper .use .of .the .
equipment . .Follow .all .instructions .

• . Only .persons .well .acquainted .with .

these .rules .of .safe .operation .should .
be .allowed .to .use .the .unit .

Components

Pressure switch .- .Auto/Off .Switch .- .In .
the ."AUTO" .position, .the .compressor .
shuts .off .automatically .when .tank .
pressure .reaches .the .maximum .preset .
pressure . .In .the ."OFF" .position, .the .
compressor .will .not .operate . .This .switch .
should .be .in .the ."OFF" .position .when .
connecting .or .disconnecting .the .power .
cord .from .the .electrical .outlet .or .when .
changing .air .tools .
regulator .- .The .regulator .controls .the .
amount .of .air .pressure .released .at .the .
hose .outlet .
ASME Safety valve .- .This .valve .
automatically .releases .air .if .the .tank .
pressure .exceeds .the .preset .maximum .
Pressure Gauges .- .The .gauge .attached .
to .pressure .switch .will .show .air .
pressure .in .tank . .The .gauge .attached .to .
regulator . .will .show .air .pressure .at .the .
hose .outlet .

removal of Existing Switch

1 . . . Disconnect .power .and .release .all .air .

pressure .from .tank .

2 . . . Remove .existing .pressure .switch .

cover .screw(s), .then .remove .cover .

3 . . . Locate .cut-outs .on .the .back .of .

pressure .switch .(See .Figure .3) . .Insert .

tip .of .small .screwdriver .into .cutouts, .
then .push .to .release .wires .

4 . . . Remove .ground .screw .(See .Figure .3) .
5 . . . Remove .strain .relief .screw .(See .

Figure .3) .

6 . . . Pull .unloader .tube .off .existing .

pressure .switch . .Remove .screw .
holding .pressure .switch .to .pressure .
switch .assembly . .Then .remove .switch .
from .unit .

7 . . . Disconnect .unloader .tube .from .

check .valve .

8 . . . Remove .the .remainder .of .pressure .

switch .assembly .by .unscrewing .tank .
fitting .

New Switch Installation

New switch must

have same maximum

pressure as existing switch. Pressure
rating is listed on the bottom of
assembly.

1 . . . Screw .pressure .switch .assembly .onto .

tank .

2 . . . Replace .existing .unloader .tube .

connection .at .check .valve .with .new .
quick .connect .supplied .in .kit .

3 . . . Insert .new .unloader .tube .into .quick .

connect .fitting .on .check .valve .

4 . . . Insert .other .end .of .unloader .tube .

into .unloader .valve .on .pressure .
switch . .Unloader .tube .can .be .cut .if .
supplied .length .is .too .long .

5 . . . Loosen .pressure .switch .cover .screw, .

then .remove .cover .

6 . . . Two .strain .relief .clamps .will .be .

provided .in .the .kit . .Determine .which .
strain .relief .clamp .to .use .based .on .
the .diameter .of .the .line .cord .

7 . . . Loosely .attach .strain .relief .clamp .to .

pressure .switch .with .screw .provided .
in .kit . .Insert .motor .and .line .cord .into .
switch . .Tighten .strain .relief .clamp .
screw .to .hold .cords .securely .

8 . . . Position .black .motor .wire .

underneath .screw .head .#4 .(See .
Figure .4), .then .tighten .screw .to .
secure .wire . .Position .black .line .wire .
underneath .screw .head .#2, .then .
tighten .screw .to .secure .wire .

9 . . . Position .white .line .wire .underneath . .

screw .head .#1, .then .tighten .screw .

2

Additional .Operating .Instructions .and .Parts .Manual

www.chpower.com

General Safety Information

(Continued)

to .secure .wire . .Position .white .motor .
wire .underneath .screw .head .#3, .
then .tighten .screw .to .secure .wire .
(See .Figure .4) .

10 . .Attach .green .ground .wire .from .line .

cord .to .inside .of .pressure .switch .
with .ground .screw .provided .in .
kit . .Repeat .procedure .with .green .
ground .wire .from .motor .cord . .(See .
Figure .4) .

11 . .Place .cover .on .pressure .switch .and .

tighten .cover .screw .

12 . .Screw .regulator .onto .pressure .

switch . .

NOTE: .Ensure .air .flow .indicator .arrow .
on .regulator .body .points .away .from .
compressor .(See .Figure .5) .
13 . .Attach .outlet .pressure .gauge .to .

regulator .

MTR

LINE

MTR

LINE

1

2

3

4

figure 4

Ground .terminals

figure 5

Hose .

Outlet

Air .Flow

figure 3

Cutouts

Strain .Relief .Screw

Ground .Screw

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