Build the wing – Top Flite TOPA0310 User Manual

Page 17

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9. Insert a 1/16" balsa

spacer

between the rudder

tip and fin rib V6. Hold the rudder tip to the fin with a
T-pin. Shape the rudder tip as shown on the plan to
match the rudder and fin.

Now you may separate the rudder from the fin.

10. Make the

rudder control horn blocks

for

both sides of the rudder from the remainder of the
5/8" x 5/8" basswood stick. Make the

rudder base

for

both sides of the rudder from the 3/8" x 1/2" x 12"
balsa stick. Trim the bottom cap strip and the rudder
edging to accommodate the rudder base, then glue
the rudder bases to the rudder. Trim, then sand the
rudder control horn blocks and the rudder bases to
blend with the rudder, but do not round or final shape
until instructed to do so (when it’s time to match the
rudder to the bottom of the fuse).

11. Hinge the rudder and fin the same as you did

the stab and elevators. Bevel the leading edge of the
rudder to allow for control throw. Be certain you can
achieve 2" control throw in both directions.

BUILD THE WING

Preliminary assembly

❏ ❏

1. When removing ribs from die-cut sheets,

save the 1-1/8" round

plug

from both rib 10’s.

Build the left wing panel first so yours matches
the photos.

❏ ❏

2. Glue together two die-cut 1/8" balsa

inner TE

spars

with the notches in alignment. Securely, but

temporarily,

tack-glue

the die-cut 1/8" balsa

inner

TE spar jig

to the bottom of the inner TE spar along

the aft edge. The jig will support the inner TE during
construction, but will be removed after the wing panel
is removed from the building board.

❏ ❏

3. Cut along the partially die-cut line of one die-

cut 1/8" balsa

outer TE spars

and remove the jig

.

Glue that outer TE spar to the

front

of another outer

TE spar that has the jig still attached.

❏ ❏

4. Working over Great Planes Plan Protector,

glue together the die-cut 3/32" balsa pieces that
make up

ribs W4, 5, 6

and

7

.

Note:

Be certain to

leave a 1/4" gap between W7B M and W7B R.

❏ ❏

5. Glue the die-cut 1/8" balsa

rib doublers

to ribs

4 and 6 and the die-cut 1/8" plywood

rib doublers

to

ribs 1, 2, 3, 5 and 7. Refer to the plan to see which side
of the ribs the respective doublers are glued to (the
doublers go on the outside of all ribs

except

rib 7).

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