Peg-Perego Polaris Ranger RZR - Manual (Page 15)

CAUTION:
ADULT ASSEMBLY REQUIRED.
USE CARE WHEN UNPACKING AS COMPONENTS TO BE ASSEMBLED MAY POSE A SMALL PARTS/SHARP EDGE
HAZARD.
BATTERY ALREADY INSTALLED IN VEHICLE.
1 • Remove the screws from the two seat base sections.
2 • Pull out and remove the two seat bases.
3 • Remove the screws from the two rear base fixtures.
4 • Remove the two rear suspension locks.
5 • Pull the rear suspension in the direction of the arrow to fully extend the rear axle.
6 • Replace both rear suspension locks and reattach with screws.
7 • Lift both rear shock absorbers and line them up with the openings in the chassis.
8 • To fasten the shock absorbers to the chassis, insert the pins into the top holes on the shocks and press firmly into place.
9 • Insert the exhaust pipe as shown in the figure.
10 • Attach the exhaust pipe with the screw provided.
11 • Position the rear box.
12 • Insert the tabs on the front of the rear box into the bodywork (two each side).
13 • Fully insert the two metal tubes (one each side) as shown in the figure.
14 • Attach the rear box with the three screws provided. Important: the middle screw must be tightened as shown in the following figure.
15 • Press the pin to help align the screw holes.
16 • Before assembling the doorway wings, check the pictures; there are left (SX) & right (DX) components. When installed, the wings point away from the vehicle.
17 • Assemble side nets onto side net tubes by placing the thin ring onto the small middle tube extension.
18 • And place the thick ring onto large (top) tube extension. The side net should snap onto the tube contour.
19 • Picture A shows front part of side net as it is being assembled. Picture B shows side net after it has been assembled.
20 • Insert the wing assembly as shown in the figure, taking care to fit the parts with the grill extending towards the outside. Complete the attachment by pushing
the guards forward until they click into position.
21 • Pull out slightly on red body panel (1) and flex side net tube to insert small middle tube extension into the hole in the body (2).
22 • Align red body panel by inserting small extrusion into hole in chassis.
23 • Press the side panels of the bodywork at the two points shown in the figure to align them.
24 • Secure the black bed rails to the cargo box with the screws provided.
25 • Secure both sides using larger screws provided.
26 • Rear bumper:
• A - Align tube with receptor in cargo box.
• B - Align tube with metal tubes.
• C - Align hole with exhaust pipe.
• D - Align attachment tabs with cargo box.
27 • Position the rear bumper, aligning the various points marked with the letters A, B and C.
28 • Lift the upper part of the rear bumper to facilitate the engagement of the tabs (D).
29 • Secure the rear bumper plate with the two screws as shown in the figure.
30 • Complete the attachment of the rear bumper by fastening the screw under the exhaust pipe.
31 • Install left & right vertical roll-bar tubes into upper chassis (behind seats) and press down firmly. Note: To determine Left & Right, the “net tube” receptacle
should be away from body with the opening to the front, the upper V shaped receptacle opening should be facing the rear.
32 • Insert the top of side net tube into lower roll bar receptacle.
33 • Secure both vertical tubes using standard screw provided.
34 • Secure the side bars to the vertical tubes with screw.
35 • Assemble rear (left & right) roll bar tubes
36 • Secure top with screw.
37 • Secure bottom with screw.
38 • Assemble cross-bar brackets onto rear roll-bar tubes.
39 • Bracket opening must be horizontal, not facing upward.
40 • Assemble cross bar tube into brackets.
41 • Insert machine screw in rear hole and nut in front hole (both sides).
42 • Tighten screws.
43 • On the roll-bar cross bar; you will see 3 recessed areas for the light brackets; NOTE: the wider recess (illus B) must face the rear. Place the cross bar onto the
vertical tubes.
44 • Secure seat belts (and roll-bar top) to vertical roll-bar tubes with screws (Screws are in separate hardware bag).
45 • Assemble 3 roll-bar light brackets to roll-bar with screw holes facing rear and to the top.
46 • Attach roll-bar lights to rings with screws (in hardware bag).
47 • Locate front grill and note that it has many points of attachment (A–E).
48 • Begin attaching grill by inserting tabs A and B into red hood slots until they lock.
49 • Insert tab D into red hood slot until it locks.
50 • Pull bottom of grill down to allow 2 square holes to fit onto 2 pegs in chassis.
51 • Assemble front bumper onto round pegs on grill.
52 • Insert bottom bumper tab into slot E in lower grill.
53 • Install screw and tighten.
54 • Secure front bumper to grill using 2 of the standard screws provided.
55 • Attach red ring to steering wheel by lining up the posts with the holes and pressing.
56 •Attach black center piece to steering wheel by lining up the posts with the holes and pressing.
57 • Remove protective plastic piece from steering column.
58 • Slide steering wheel down onto column. NOTE: be sure to align holes in steering wheel with holes in steering column.
59 • Press special screw through steering wheel and steering column and secure using matching nut.
60 • Insert T-handle in square slot on passenger side.
61 • Secure T-handle using standard screw provided.
62 • Snap gas cap into place on passenger’s side of vehicle.
63 • Reinstall the seat base (removed previously) on the driver's side.
WARNING:
WARNING: BATTERY CHARGING AND ANY OTHER OPERATION ON THE ELECTRICAL SYSTEM MUST BE CARRIED
OUT BY ADULTS ONLY. THE BATTERY CAN ALSO BE CHARGED WITHOUT REMOVING IT FROM THE VEHICLE.
64 • Install the battery (charged previously) into the compartment under the seat on the passenger's side.
65 • Thread the battery plug and the electrical system plug through the holes in the passenger’s seat base.
66 • Reinstall the seat base on the passenger side.
67 • Connect the battery and electrical system plugs.
68 • Secure the seat bese using 4 screws (two on each side).
69 • Insert the two short sections of the safety belts into the seat bases (in the holes near the gear lever), taking care to insert all of the section of belt highlighted
in detail A. Note: the safety belt buckle buttons must be facing the gear lever, as shown in the figure.
ASSEMBLY INSTRUCTIONS
INITIAL BATTERY CHARGE
!• Remove battery and charger from packaging. Connect battery charger to a 120vac wall recepticle. Connect battery charger to battery.