Remy 42MT Field Coil - Manual (Page 2)

NOTICE - Only licensed Remy International, Inc. product and component parts should be used, and the use of other parts or modifications not approved
by Remy International, Inc. will void all applicable warranties. The failure to carefully follow these Installation Instructions, set forth above, will void all
applicable warranties. DELCO REMY is a registered trademark of General Motors Corporation, licensed to Remy International, Inc. Pendleton, IN 46064.
©
2012 Remy International, Inc. All rights reserved 2
Technical support: USA 800 854 0076, Mexico 01 800 000 7378, Brazil 0800 703 3526, South America 55 11 2106 6510 or visit
delcoremy.com
Terminal
Frame
Insulator
Grommet
Insulator
CE End
12. First insert the small round fiber insulator and then the rubber bushing over the ground stud into the hole on the CE housing.
Installing the rubber bushing prior to installing the CE housing can pinch the bushing and destroy its sealing capabilities.
13. Install the large round fiber washer and the remaining parts in the same order the parts were removed. Torque the large nut on
insulated/ground stud to 27.0-33.8 Nm (20-25 lb ft).
14. Install clip on OCP connector, if applicable.
15. Insert Grommet over field coil terminal inside of frame hole.
16. Place insulator terminal on top of seal. Make sure that the flat portion is facing outward and the curved face conforms to the frame.
17. Place connector strap on the motor terminal of the solenoid first, then place other end on top of the outer insulator. Insert screw
through strap and outer insulator and torque to 8.5-10.7 Nm (75-95 lb in).
18. Install nut fastening the connector strap to the motor terminal and torque to 20.3-27.0 Nm
(180-240 lb in)
19. DANGER!!! Do not reconnect solenoid motor connector strap to field terminal before adjusting the pinion clearance.
NOTICE! After repair and reassembly it is necessary, before installation on the engine, to check and adjust pinion clearance. It
is recommended the solenoid replacement instruction sheet, be obtained from our website, www.delcoremy.com
.
20. Reinstall starter and connect cables and other leads, as removed.
21. Reconnect the negative (-) cable at the battery.