Boiler connection, Burner connection, Direct vent oil burners – Boyertown Solaia Double Wall Direct Vent Kit User Manual

Page 7: Maintenance

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7

BOILER CONNECTION

1. Connect the 6” stainless elbow to the back of the boiler. Apply a bead of high temperature

sealant around the boiler flue outlet and secure the elbow to the boiler using the gear clamp.

2. Cut the vent to length using a fine tooth hacksaw. Remove any burrs before installing

adapter. Install the adaptor to the vent pipe as per joint assembly instructions.

3. Apply a bead of high temperature sealant around the 6” stainless elbow and slide on adaptor

and tighten gear clamp.

4. Seal the seam on the adaptor.

BURNER CONNECTION

1. Install the burner intake adaptor onto the burner. A 90 degree elbow is provided for ease of

installation.

2. Install Field Controls vacuum relief valve and set per the manufacturer’s instructions.
3. Install air intake flex to the vacuum relief valve tee using the gear clamp provided.

DIRECT VENT OIL BURNERS

Riello Burners - All Riello direct vent burners are shipped with the nozzle for the 3 section boiler
installed. A separate nozzle is included in the burner carton for the 4 section and 5 section boilers.
See the burner set up page for the appropriate burner settings. Final burner adjustments must be
made using proper test equipment.

Boilers supplied with Riello burners will also be supplied with a 3” to 4” galvanized adapter.

The adapter is to be fastened directly to the flange opening on the burner cover using three sheet
metal screws.

The Riello BF5 burners for use with direct vent systems are shipped with the controls, which provide
pre and post purge. Pre purge is provided to ensure clean starts under all conditions. Post purge is
provided to ensure that the boiler fires at maximum efficiency and dependability throughout the
heating season. Post purge timing is variable. The factory set post purge timing should be set at
approximately 45 seconds. Post purge times in excess of 60 seconds will cause the Honeywell
Aquastat to lock out on an error code.

MAINTENANCE

The entire heating system, including the venting system must be checked annually by a qualified
heating professional.

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