BUG-O Systems CWP-7 User Manual

Page 10

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10

WIRE FEEDER CONTROLS

The third section of the control panel is the wire feeder controls (Items 12-21 on page 8). An overview of each

wire feeder control is provided below. For more detailed information, refer to the Lincoln Operating manual.

VOLTS

Displays actual voltage during welding

CURRENT

Displays actual current (amps) during welding

WIRE FEED SPEED

Controls the feed speed of the wire. Turn left for slower speeds; right for higher

speeds.

WIRE DIRECTION

Controls the direction the wire is being fed through the feeder. UP to return wire to

the spool. DOWN to feed the wire to the gun in order to weld.

FLUX VACUUM

Turns the Flux Recovery Vacuum ON and OFF.

PREFLOW

Controls flow of shielding gas to the work before the arc is established. The gas

solenoid valve is energized immediately when the gun trigger is closed, but the

time delay before the wire feeder is energized is adjustable from 0 to 1.5 seconds.

Turn the knob LEFT for shorter delays, RIGHT for longer delays.

POSTFLOW

Controls flow of shielding gas to the work after the welding has stopped.

Adjustable from 0.5 to 4.5 seconds. Turn the knob LEFT for shorter delays, RIGHT

for longer delays.

PURGE / COLD INCH

Control some wire feeder functions without energizing the welding power source.

The momentary UP position energizes the gas solenoid, but not the wire feeder or

welding power source. The momentary DOWN position energizes the wire feeder

but not the gas solenoid or the welding power source.

BURNBACK

Provides a precise time delay that allows the wire to be burned off at the end

of the weld. This is useful for those applications where higher speed, fine wire

feeding is used and there is a tendency for the electrode to overrun at the end of

the weld and cause “sticking” in the crater. The delay is adjustable for optimum

burnback depending on wire size, process, procedure, etc.

When entering data, use the diameter of the cylinder along whose intersection the cut has been made. Usually

this will be the inside diameter of the nozzle or the outside diameter of the pipe it fits on. This will also allow for

any bevel, if necessary. If no offset, enter “0” or just press “Enter”.

NOTE: If the STOP / RESUME button is pressed, the machine will be in pause mode, and cannot be pro-

grammed. Press the RESET button to get back to the ready mode for programming.

DATA ENTRY

When entering data with the pendant keypad, multiply inches, degrees, or seconds by 100 and enter the

number without a decimal point. For metric dimensions, multiply mm X 10 or cm X 100.

Example: 350 for 3.5 inches,

800 for 80 mm, on metric machines

Press “ENTER” on the keypad after the number is entered.

SAVING PROGRAMS

The machine has 100 storage areas or welds, numbered 0 to 99 in memory. Push the “C” button on the

pendant keypad to change (or set) the program number and enter the desired number. Program data is

retained until reprogrammed. At any time, one of these numbers is selected, it will stay selected even when

power is shut off and turned back on, it will not change until the program number is changed by the operator.

Settings for time delay and number of passes are not saved as part of a program.

ON-CENTER

NOZZLE

OFFSET

NOZZLE

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