BUG-O Systems CW-5 User Manual

Page 29

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29

INSTALLING CARRIAGES AND MACHINES ON THE MONORAIL

Assemble carriages and put them on the rail.

The CW-5 welder is put on the carriage that is nearest to the welding power source and the CB-1P cutter

nearest to the plasma power source.

Put the CB-1P cutter machine on the 8" pipe in the stands and bring the carriage to the machine. Lower

the shaft coupling over the main shaft on the cutter. Ensure that shaft is fully inserted into the shaft

coupling. Rotate the machine so that the plasma leads are in front and parallel to the carriage and tighten

the set screws in the shaft coupling to secure the main shaft to the vertical slide assembly.

Next put the CW-5 welder on the 8" pipe and bring its carriage to it. Lower the shaft coupling down over

the main shaft. Rotate the machine so that the welding lead on top of the machine will be on your left.

This will put the electrical connector on the right. Tighten the set screws in the shaft coupling to secure

the main shaft to the vertical slide assembly.

It is important for the machines to hang plumb. Left to right adjustments are made by loosening the two

bolts that connect the shaft coupling to the vertical rail. Front to back adjustments are done by adjusting

the position of the vertical rail support plate. Move the plate by adjusting the eight nuts on the four studs.

Note: Once machines are plumb verify that the machines are centered over the pipe stand.

SETUP INSTRUCTIONS FOR CW-5 / CB-1P USED IN SPRINKLER FABRICATION

CARRIAGE ADJUSTMENT

Front To Back Adjustment

Front To Back Adjustment

Front To Back Adjustment

Front To Back Adjustment

Left To Right Adjustment

Vertical Rail

Vertical Rail Support Plate

Shaft Coupling

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