Flowserve CPXVC User Manual

Page 2

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CPXVC USER INSTRUCTIONS ENGLISH 26999930 03-11

Page 2 of 32

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CONTENTS

Page

1

INTRODUCTION AND SAFETY .......................... 4

1.1

General ......................................................... 4

1.2

CE marking and approvals ........................... 4

1.3

Disclaimer ..................................................... 4

1.4

Copyright ...................................................... 4

1.5

Duty conditions ............................................. 4

1.6

Safety............................................................ 5

1.7

Nameplate and safety labels ........................ 8

1.8

Specific machine performance ..................... 9

1.9

Noise level .................................................... 9

2

TRANSPORT AND STORAGE .......................... 10

2.1

Consignment receipt and unpacking .......... 10

2.2

Handling...................................................... 10

2.3

Lifting .......................................................... 10

2.4

Storage ....................................................... 10

2.5

Recycling and end of product life ............... 10

3

DESCRIPTION ................................................... 11

3.1

Configurations............................................. 11

3.2

Name nomenclature ................................... 11

3.3

Design of major parts.................................. 11

3.4

Performance and operating limits............... 11

4

INSTALLATION................................................... 12

4.1

Location ...................................................... 12

4.2

Part assemblies .......................................... 12

4.3

Foundation.................................................. 12

4.4

Grouting ...................................................... 12

4.5

Piping .......................................................... 12

4.6

Electrical connections ................................. 14

4.7

Protection systems ..................................... 14

5

COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN ...................................................... 15

5.1

Pre-commissioning procedure.................... 15

5.2

Pump lubricants .......................................... 15

5.3

Recessed impeller clearance ..................... 16

5.4

Direction of rotation .................................... 16

5.5

Guarding ..................................................... 16

5.6

Priming and auxiliary supplies .................... 16

5.7

Starting the pump ....................................... 16

5.8

Running the pump ...................................... 17

5.9

Stopping and shutdown .............................. 18

5.10

Hydraulic, mechanical and electrical duty .. 18

Page

6

MAINTENANCE ..................................................18

6.1

General........................................................18

6.2

Maintenance schedule ................................19

6.3

Spare parts..................................................20

6.4

Recommended spares ................................20

6.5

Tools required .............................................20

6.6

Casing, seal housing and fastener torques.20

6.7

Setting impeller clearance ...........................21

6.8

Renewal clearances ....................................21

6.9

Disassembly ................................................21

6.10

Examination of parts ...................................22

6.11

Assembly.....................................................22

7

FAULTS; CAUSES AND REMEDIES .................25

8

PARTS LISTS AND DRAWINGS ........................27

8.1

CPXVC ........................................................27

8.2

General arrangement drawing ....................28

9

CERTIFICATION.................................................29

10

OTHER RELEVANT DOCUMENTATION AND
MANUALS ...........................................................29

10.1

Supplementary User Instruction manuals ...29

10.2

Change notes ..............................................29

10.3

Additional sources of information ................29

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