Flowserve M-series PolyChem User Manual
Page 2
USER INSTRUCTIONS PolyChem M-SERIES ENGLISH 71569218 07-11
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Page 2 of 60
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CONTENTS
Page
Page
1
INTRODUCTION AND SAFETY .......................... 4
1.1
General ............................................................ 4
1.2
CE marking and approvals .............................. 4
1.3
Disclaimer ........................................................ 4
1.4
Copyright ......................................................... 4
1.5
Duty conditions ................................................ 4
1.6
Safety .............................................................. 5
1.7
Nameplate and safety labels ........................... 8
1.8
Specific machine performance ........................ 8
1.9
Noise level ....................................................... 9
2
TRANSPORT AND STORAGE .......................... 10
2.1
Consignment receipt and unpacking ............. 10
2.2
Handling ........................................................ 10
2.3
Lifting ............................................................. 10
2.4
Storage .......................................................... 11
2.5
Recycling and end of product life .................. 11
3
DESCRIPTION ................................................... 12
3.1
Configurations ............................................... 12
3.2
Nomenclature ................................................ 12
3.3
Design of major parts .................................... 12
3.4
Performance and operation limits .................. 13
4
INSTALLATION .................................................. 15
4.1
Location ......................................................... 15
4.2
Part assemblies ............................................. 15
4.3
Foundation ..................................................... 15
4.4
Grouting ......................................................... 17
4.5
Initial alignment
– Long-coupled.................... 18
4.6
Piping ............................................................. 18
4.7
Electrical connections .................................... 25
4.8
Final shaft alignment check
– Long-coupled . 25
4.9
Protection systems ........................................ 25
5
COMMISSIONING, STARTUP, OPERATION
AND SHUTDOWN .............................................. 26
5.1
Pre-commissioning procedure ....................... 26
5.2
Pump lubricants ............................................. 26
5.3
Direction of rotation ....................................... 28
5.4
Guarding ........................................................ 28
5.5
Priming and auxiliary supplies ....................... 29
5.6
Starting the pump .......................................... 29
5.7
Running or operation ..................................... 30
5.8
Stopping and shutdown ................................. 31
5.9
Hydraulic, mechanical and electrical duty ..... 31
6
MAINTENANCE ................................................. 31
6.1
Maintenance schedule .................................. 32
6.2
Spare parts .................................................... 33
6.3
Recommended spares and consumable items
33
6.4
Tools required ................................................ 33
6.5
Fastener torques ........................................... 35
6.6
Impeller ......................................................... 35
6.7
Pump removal and disassembly ................... 37
6.8
Examination of parts ..................................... 44
6.9
Assembly of pump ........................................ 47
7
FAULTS; CAUSES AND REMEDIES ................ 52
8
PARTS LIST AND DRAWINGS ......................... 55
8.1
PolyChem Group A and 1 Close Coupled ..... 55
8.2
PolyChem Group A and 1 Long Coupled ...... 55
8.3
PolyChem Group B and 2 Close Coupled .... 56
8.4
PolyChem Group B and 2 Long Coupled ..... 56
8.5
PolyChem Group A and 1 ............................. 57
8.6
PolyChem Group B and 2 ............................. 57
9
CERTIFICATION ................................................ 58
10
OTHER RELEVANT DOCUMENTATION AND
MANUALS .......................................................... 58
10.1
Supplementary User Instructions .......... 58
10.2
Change notes ........................................ 58
10.3
Additional sources of information .......... 58