Flowserve FRBHJC - Manual (Page 2)

FRBHJC USER INSTRUCTIONS ENGLISH 71569179 11-04
Page 2 of 36
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CONTENTS
PAGE
1 INTRODUCTION AND SAFETY ......................... 4
1.1 General ....................................................... 4
1.2 CE marking and approvals............................ 4
1.3 Disclaimer ................................................... 4
1.4 Copyright ..................................................... 4
1.5 Duty conditions ............................................ 4
1.6 Safety ......................................................... 5
1.7 Nameplate and warning labels ...................... 8
1.8 Specific machine performance ...................... 9
1.9 Noise level................................................... 9
2 TRANSPORT AND STO RAGE ......................... 10
2.1 Consignment receipt and unpacking............ 10
2.2 Handling.................................................... 10
2.3 Lifting ........................................................ 10
2.4 Storage ..................................................... 10
2.5 Recycling and end of product life ................ 11
3 PUMP DESCRIPTION...................................... 11
3.1 Configurations ........................................... 11
3.2 Name nomenclature ................................... 11
3.3 Design of major parts ................................. 11
3.4 Performance and operating limits................ 12
TABLE OF ENGINEERING DATA ..................... 13
MATERIALS OF CONSTRUCTION ................... 17
4 INSTALLATION................................................ 18
4.1 Location .................................................... 18
4.2 Part assemblies ......................................... 18
4.3 Foundation ................................................ 18
4.4 Baseplate installation ................................. 18
4.5 Initial alignment .......................................... 19
4.6 Grouting .................................................... 21
4.7 Piping........................................................ 21
4.8 Final shaft alignment check......................... 23
4.9 Electrical connections ................................. 23
4.10 Protection systems................................... 23
5 COMMISSIONING, STA RT-UP, OPERATION AND
SHUTDOWN................................................ 24
5.1 Pre-commissioning procedure..................... 24
5.2 Pump lubricants ......................................... 24
5.2 Pump lubricants ......................................... 25
5.3 Direction of rotation .................................... 25
5.4 Guarding ................................................... 25
5.5 Priming and auxiliary supplies ..................... 25
5.6 Starting the pump ....................................... 25
5.7 Running the pump...................................... 26
5.8 Stopping and shutdown .............................. 26
5.9 Hydraulic, mechanical and electrical duty .... 26
6 MAINTENANCE ............................................... 27
6.1 General ..................................................... 27
6.2 Maintenance schedule................................ 27
6.3 Spare parts................................................ 29
6.4 Recommended spares and consumable items29
6.5 Tools required ............................................ 29
6.6 Fastener torques ........................................ 30
6.7 Renewal clearances ................................... 30
6.8 Disassembly .............................................. 30
6.9 Examination of parts.................................. 31
6.10 Assembly ................................................. 31
6.11 Setting Impeller Clearance......................... 34
7 FAULTS; CAUSES AND REMEDIES ................. 35
8 PARTS LIST AND DRAWINGS.......................... 38
8.1 FRBHJC Sectional drawing......................... 38
8.5 General arrangement drawing ..................... 39
9 CERTIFICATION.............................................. 39
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS .................................................... 39
10.1 Supplementary User Instruction manuals ... 39
10.2 Change notes........................................... 39
10.3 Additional sources of information ............... 39