5 seal assembly preparation, 6 seal assembly instructions – Flowserve ISC2 Dual Pusher Repair User Manual

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5 Seal Assembly Preparation

Tools Needed:

• Sizes ≤ 2.750": 3/16", 1/8" hex key wrenches

• Sizes > 2.750": 1/8", 3/16" and/or 7/32" hex key wrenches

• Sizes ≤ 65 mm: 3 mm hex key wrench

• Sizes > 65 mm: 5 mm hex key wrench for standard bore

• Sizes > 65 mm: 6 mm hex key wrench for enlarged bore

• Silicone grease (included in repair kit)

• Ethyl alcohol and clean, lint-free towel for cleaning seal faces

• Needle nose pliers or tweezers

6 Seal Assembly Instructions

Some assembly steps include blind fits of pins and drive flats. Mark the locations

of the pins or drive flats with a felt tip marker, or align the feature with another

visible feature on the seal to assist with assembly. All seal faces should be

cleaned with ethyl alcohol prior to placing the faces together at each respective

step in the assembly process.
6.1 Arrange O-rings by diametrical size. There are four sizes total: quantity 1

of the largest size O-ring [18.1]; quantity 6 of the 2nd largest size O-ring

[13], [13.1], [13.2], [13.3], [76], and [76.1]; quantity 1 of the 2nd smallest

size O-ring [19]; and quantity 1 of the smallest size O-ring [71]. Prior to

installing each O-ring at its respective step,

lightly lubricate with silicone grease and

stretch slightly.

6.2 Place the sleeve assembly [1] on the work

surface with the drive end [set screw holes]

positioned upward.

For sizes ≤ 2.750 inch (70 mm)

install the

vibration dampener [183] into the back

counterbore of the sleeve assembly [1]. See

Figure 10.

For sizes > 2.750 inch (70 mm) install the
square-headed pin [5] into the hole on the
counterbore of the sleeve assembly. Cut
a 0.25 inch (6 mm) slot in the vibration
dampener [183]. See Figure 11. Install
into the sleeve assembly [1] with the slot
positioned where the drive pin is located.

6.3 Select rotating face O-ring [76] and stretch

slightly. Lightly lubricate the O-ring and install
it into the sleeve assembly [1]. See Figure 12.

Figure 10

Figure 11

Figure 12

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