Mathey Dearman 8SA Saddle Machine User Manual
Page 2
2
Table of Contents
Item
Subject
Page#
1.0
Safety
3
2.0
General Information
4
3.0
Installation of Spacer Bolts
4
Picture 1
Spacer Bolt Installation
4
Spacer Bolt Calculation
4
Figure 1
Spacer Bolt Configuration for 40”, 42” & 48”
5
Table 1
Spacer Bolt Part Identification
5
4.0
Installation of Saddle Machine on Pipe
5
Picture 2
Closing Boomer Latch
6
Figure 2
Boomer Assembly Parts Configuration
6
Table 2
Boomer Assembly Parts Identification
6
Figure 3
Torch Arm & Torch Carrier Configuration
7
Table 3
Torch Arm & Torch Carrier Parts Identification
7
5.0
Installation of Torch Arm, Torch Carrier Assembly and Torch
7
Picture 3
Installation of Torch Arm
7
Picture 4
Installation of Wing Nut
8
5.1
Installation of Extension Plate, Torch Arm, Torch Carrier Assembly and Torch
8
Figure 4
Extension Plate Configuration
8
Table 4
Extension Plate Parts List
8
Picture 5
Installation of Extension Plate Spacer
9
Picture 6
Extension Plate attached to Extension Plate Spacer
9
6.0
The Cutting Process
9
A Note on Back Beveling
10
Figure 5
Manual Saddle Machine Parts Configuration
11
Table 5
Manual Saddle Machine Parts Identification
12
Figure 6
Single Bearing Bracket Configuration
13
Table 6
Single Bearing Bracket Parts Identification
13
Figure 7
Double Bearing Bracket Parts Configuration
14
Table 7
Double Bearing Bracke
t Parts Identification
14
Table 8
Trouble Shooting
15
7.0
Maintenance
15
7.1
Timing the Ring Gear to the Pinion Gears
16
7.1.9
Maintenance and Installation of the Double Bearing Bracket Assembly
16
7.1.10
Maintenance and Installation of the Single Bearing Bracket Assembly
17
7.2
Installation of a new Drive Chains
19
7.2.13
Maintenance and Installation of the Left Double Bearing Bracket Assembly
20
7.2.14
Maintenance and Installation of the Single Bearing Bracket Assemblies
21
7.2.15
Final Assembly of new Drive Chains
22
7.3
Disassembly and Repair of the Single and Double Bearing Bracket
22
7.4
Storage
22
8.0
Limitations
22
9 .0
Machine Safety
23
10.0
Condition of use
23
10.1
Condition of use
23
10.2
Use of the Saddle Machine not allowed by the manufacturer
23
11.0
Disposal of Saddle Machine
23
11.1
General Information
23
11.2
Composition of Major Components
23
12.0
Warranty
24
Table 8
Commercial Pipe Sizes
24