Airaid 200-235 - Manual

Installation Instructions
For Part Numbers:
200-235
720-472 Airaid Oiled Media Filter
201-235 721-472 SynthaMax Dry Media Filter - Red
202-235 722-472 SynthaMax Dry Media Filter - Black
203-235 723-472 SynthaMax Dry Media Filter - Blue
2009-10 Chevrolet Silverado 2500HD/3500HD/
Suburban 2500
2009-10 GMC Sierra 2500HD/3500HD/
Yukon XL 2500
6.0L V8
*With Mechanical Cooling Fan*
Component Identification
1. Airaid Premium Filter 1
2. MAF Panel 1
3. Rear Air Dam Panel 1
4. Airaid Intake Tube 1
5. Air Filter Adapter 1
6. Urethane Hump Hose 1
7. Coupler W/#68 Hose Cl. 1
8. 3/8” x 8” Breather Hose 1
9. Weather Strip 20 3/4” 1
10. 6-32 x 5/16” Screw 5
11. #6 Flat Washer 5
12. 6-32 Keps Nut 5
13. 8-32 x 5/8” Button Head Bolt 2
14. 1/4 - 20 x 1/2” Button Head Bolt 3
15. 1/4” Flat Washer 7
16. M6 - 1 x 25 Hex Bolt 4
17. #64 Hose Clamp 2
18. 1/4” NPT x 3/8” Barb Fitting 1
1. Disconnect the negative battery cable.
Remove the factory beauty cover by lifting up on
the front, and then pulling the cover towards the
front of the vehicle. It is only held in place by
grommets. 2. Disconnect the factory breather hose at the
valve cover by pulling the small black tab on the
fitting towards the front of the vehicle, and then
to the right. 3. Separate the factory intake tube from the plas-
tic clamp that secures the radiator hose to the
tube. A firm downward push will usually do it.
4. Loosen two hose clamps on the factory intake
tube. One at the throttlebody, and one where it
clamps to the factory airbox. Remove the factory
intake tube from the vehicle. 5. Remove, and set aside the MAF (Mass Air
Flow) sensor fr om the factor y air box. This will
require a T15 Torx Bit. 6. Rock the factory airbox back and forth to loos-
en it from the mounting grommets, and remove it
from the vehicle.
7. Using a 10mm socket, remove four bolts, and
then remove the factory airbox mounting plate
from the vehicle. 8. Assemble the Cool Air Dam panels (CAD) (#2
& #3) using five 6-32 x 5/16” screws (#10), #6
flat washers (#11), and 6-32 keps nuts (#12).
Next install the air filter adapter (#5) into the pan-
els as shown with the hole for the Mass Air Flow
sensor facing up, using three 1/4 - 20 x 1/2” but-
ton head bolts (#14), and 1/4” flat washers (#15). 9. Install the Airaid CAD assembly into the vehi-
cle replacing the factory airbox. Secure the CAD
using four M6 x 1.25 Hex Bolt (#16), and 1/4”
flat washers (#15). Do not over tighten the four
bolts.
Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.