Airmar S650 & Valve Kit User Manual

Installation instructions owner’s guide

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Paddlewheel & Valve Kit 33-415

Fits Models: S650, ST650

Servicing Paddlewheel Insert & Blanking Plug

1. Use the new paddlewheel shaft to push the old shaft out about

6mm (1/4"). With pliers remove the old shaft (see Figure 1).

2. On the insert, remove any aquatic growth using a stiff brush or

putty knife. Clean the surface with mild household detergent. If
fouling is severe, lightly wet sand with fine grade wet/dry paper.

3. Place the new paddlewheel in the cavity with the flat side of the

blade facing the same direction as the arrows on the top of the
insert.

IMPORTANT -

WARNING:

Figure 1. Servicing

paddlewheel

flat side of

shaft

blade

top view of

small

valve

housing

valve housing

flap valve

insert

paddlewheel insert &

pull ring

cap nut

notches

key (2)

o-rings

assembly

faces bow

blanking

plug

blanking plug

large o-ring

medium o-ring

INSTALLATION INSTRUCTIONS

OWNER’S GUIDE &

Copyright © 1999 - 2011 Airmar Technology Corp.

BOW

Follow the precautions below for optimal product

performance and to reduce the risk of property damage,

personal injury, and/or death.

WARNING: Always wear safety goggles and a dust

mask when installing.
WARNING: The valve is not a watertight seal! Always

use the insert or long blanking plug secured with the

retaining pin, safety rings, and safety wire for a

watertight seal.

WARNING: The o-rings must be intact and well

lubricated to make a watertight seal.

WARNING: Always attach the safety wire to prevent

the insert or blanking plug from backing out in the

unlikely event that the cap nut fails or is screwed on

incorrectly.

WARNING: When the valve assembly is removed,

always insert the emergency plug with the CAP NUT

and safety wire for a watertight seal.

WARNING: If the paddlewheel insert is caught in the

valve assembly trapping the cap nut, TEMPORARILY

hold the short emergency plug in place with the safety

wire. Then, separate the paddlewheel insert from the

valve assembly. If they cannot be separated and the

sensor must be left unattended, cut the cable [a

minimum of 1m (3') from the insert] to free the cap nut.

Later splice the cable with a watertight junction box.

CAUTION: Never use solvents. Cleaners, fuel,

sealants, paint, and other products may contain strong

solvents, such as acetone, which attack many

plastics, greatly reducing their strength.

IMPORTANT: Please read the instructions completely

before proceeding with the installation. These

instructions supersede any other instructions in your

instrument manual if they differ.

4. Tap the new shaft into place until the ends are flush with the

insert.

5. Replace the two small o-rings on the paddlewheel insert and

lubricate them with the silicone lubricant supplied. O-rings must
be intact and well lubricated to make a watertight seal.

6. Replace the two o-rings on the long blanking plug.
7. Re-install the paddlewheel insert with the arrows on the top

pointing forward toward the bow. Seat it into place with a
twisting motion until the keys fit into the notches. Secure the
insert with the retaining pin and safety rings (see Figure 2).

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