Night-lite pro series, Electric winch straight cord tower cable routing, B-4b – Allmand Brothers NIGHT LITE PRO LD User Manual

Page 11

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NIGHT-LITE PRO SERIES

* Use these codes to designate color needed:

01-White

06-Allmand Gold

02-Gloss Black

09-Flat Black

03-Gray

10-High temp Black

04-Allmand Yellow

11-Red

05-Orange

12-Chrome

15-Plated

ELECTRIC WINCH STRAIGHT CORD TOWER CABLE ROUTING

B-4B

LEGEND: NS= Not Shown
** = Purchase locally

1

2

620084

WIRE ROPE CLIP 3/16"

2

1

045040

WIRE ROPE THIMBLE, 1/4"

3

1

650438

MAST WIRING - 14/7 X 324" (4-LIGHT)

4

1

320185

5

1

352054

STEEL CABLE 7/32" X 26'

NS

650429*

ELECTRIC WINCH, STRAIGHT CORD TOWER COMPLETE

WITH 4-LIGHT LIGHT BAR ASSEMBLY

NS

650343*

ELECTRIC WINCH, STRAIGHT CORD TOWER COMPLETE

WITHOUT LIGHT BAR ASSEMBLY

INSTRUCTIONS FOR REPLACING STEEL CABLES

3/16 X 10'

REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 3" MAST SECTION.
REMOVE LIGHT BAR BY REMOVING 4 NUTS ON BAR AND LAY BAR ON GROUND.
REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION.
REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION.
REMOVE THE 2 5/8" ROUND MAST SECTION.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION.
REPLACE 2 5/8" ROUND MAST SECTION IN THE 3" MAST SECTION.
ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY.
WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK
AND REINSTALL WIRE ROPE CLIPS.
REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3" MAST SECTION.

7/32 X 26'

REMOVE CABLE FROM WINCH.
REMOVE MAST WIRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC)
REMOVE TOWER ASSEMBLY FROM TRAILER.
REMOVE STOP BOLT AND WASHER.
REMOVE 4 NYLON ROLLERS AND 3" PULLEY AT TOP END OF 3" SQUARE SECTION.
REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER.
REMOVE 2 1/2" PULLEY FROM END OF 4" SECTION.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND
THROUGH PULLEY BRACKETS.
REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS.
REPLACE 3" PULLEY AND 4 NYLON ROLLERS.
REPLACE STOP BOLT AND WASHER.
RUN NEW CABLE ON OUTSIDE OF 4" SECTION.
REPLACE 2 1/2" PULLEY.
REPLACE TOWER ASSEMBLY ON TRAILER.
REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC)
RUN NEW CABLE THROUGH PULLEY BRACKETS IN FRONT OF TRAILER.
ATTACH CABLE TO ELECTRIC WINCH.
WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.

NO

REQ’D

PART NO

DESCRIPTION

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