Allmand Brothers NIGHT LITE PRO LD - Manual (Page 7)

NIGHT-LITE PRO SERIES
* Use these codes to designate color needed:
01-White 06-Allmand Gold
02-Gloss Black 09-Flat Black
03-Gray 10-High temp Black
04-Allmand Yellow 11-Red
05-Orange 12-Chrome
15-Plated
MANUAL WINCH TOWER CABLE ROUTING
B-2B
LEGEND: NS= Not Shown
** =Purchase locally
NO REQ’D PART NO DESCRIPTION
1 2 620084 WIRE ROPE CLIP 3/16"
2 1 045040 WIRE ROPE THIMBLE, 1/4"
3 1 620076 STEEL CABLE 3/16- X 11'
4 1 650140 MAST WIRING - 14/7 X 324" (STRAIGHT CORD)
5 1 650133 STEEL CABLE 3/16” X 17’9"
6 1 320185 STEEL CABLE 3/16" X 10’
7 1 352016 MAST WIRING - 16/8 X 344" (CORD REEL 4 LIGHT)
650130* MANUAL WINCH TOWER COMPLETE
WITH LIGHT BAR ASSEMBLY
INSTRUCTIONS FOR REPLACING STEEL CABLES.
3/16" X 11'
REMOVE THE CUSHION CLAMPS AND MAST WRING FROM 3" MAST SECTION.
REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION. REMOVE THE 3" PULLEY AT
THE END OF THE 3" MAST SECTION.
REMOVE THE 2 5/8" ROUND MAST SECTION. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE
NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION. REPLACE 2 5/81' ROUND
MAST SECTION IN THE 3" MAST SECTION. ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL
3" PULLEY. WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK AND
REINSTALL WIRE ROPE CLIPS. REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3” MAST
SECTION.
3/16" X 17’9"
REMOVE MAST WRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC)
REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 4" MAST SECTION.
REMOVE STOP BOLT AND WASHER.
REMOVE 4 TOWER PADS AND 3" PULLEY AT THE END OF THE 4" MAST SECTION.
REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND
THROUGH PULLEY BRACKETS.
REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS.
REPLACE 3" PULLEY AND 4" TOWER PADS.
ATTACH CABLE TO WINCH AND WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.
REPLACE STOP BOLT AND WASHER.
REPLACE CUSHION CLAMPS AND MAST WIRING ON 4" MAST SECTION.
REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC)
3/16" X 10’
REMOVE ALL BROKEN AND FRAYED CABLE. FEED NEW CABLE THROUGH EYELET IN MAST PIVOT
SECTION.
FEED THROUGH PULLEY BRACKETS AND AROUND PULLEY IN FRONT UPRIGHTS. ATTACH CABLE TO
WINCH AND WIND IN CLOCKWSE DIRECTION UNTIL ALL SLACK IS OUT.