Allmand Brothers NIGHT LITE PRO V - Manual (Page 11)

NIGHT-LITE PRO V SERIES
WHEN ORDERING, SPECIFY COLOR WANTED
ON PART NUMBERS CONTAINING THE
LETTER P
1 100150 7/32" CABLE
2 100149 3/16" CABLE
3 100146 ASSY, ELEC WINCH
4 100081-15 TOWER SECTION 1
5 100055-15 TOWER SECTION 2
6 100060-15 TOWER SECTION 3
7 100071 1/2-20 CABLE BOLT (USE WITH 3/16 CABLE ONLY)
8 N/A CABLE ANCHOR
9 100160 2 1/2" PULLEY
10 100062 SPACER, 3/8" UHMW
NS 041023 #10 X 3/8" PLS
11 046025 1/4-20 x 1 1/2" HEX BOLT
12 043060 3/8" INTERNAL TOOTH WASHER
13 044023 1/4-20 NYLOCK NUT
14 100088 CORNER FRICTION BLOCK
15 100089-15 CORNER BLOCK COVER
16 046120 3/8-16 X 1 1/2 HEX BOLT
17 047015 3/8 FLAT WASHER
18 044036 3/8-16 KEPS NUT
19 046115 3/8-16 X 1 1/4 HEX BOLT
20 047010 5/16 FLAT WASHERS
21 022150 SPLICE CAP(use with cables 100149 and 100150 above)
22 100993 1/2-13 CABLE BOLT(USE WITH 7/32 CABLE ONLY)
23 044045 1/2-13 NUT
NO PART NO DESCRIPTION
B-1F
TOWER CABLE ROUTING
INSTRUCTIONS FOR REPLACING STEEL CABLES
1.
REMOVE VERTICAL TOWER WIRING FROM THE LIGHT BAR ASSEMBLY(NOT SHOWN)
AND THE TRAILER (BEHIND THE LEFT FRONT PANEL).
2. REMOVE 7/32 CABLE(ITEM 1) FROM WINCH BY LOOSENING ITEMS 22 AND 23
3. REMOVE ENTIRE VERTICAL TOWER FROM TRAILER BY REMOVING BOLTS, NUTS,
AND WASHERS (ITEMS 16,17,18,19, AND 20) AND LIFTING OFF OF THE STUD ON THE
TRAILER FRAME (REFER TO DEATAIL B)
4. REMOVE THE STEEL CABLE FROM THE CABLE BOLTS (ITEM 7).
5. REMOVE THE #10 SCREWS (NOT SHOWN) AND THE UHMW SPACERS (ITEM 10).
6. REMOVE CORNER FRICTION BLOCKS (ITEM 14) BY REMOVING BOLTS (ITEM 11),
NUTS (ITEM 13), WASHER (ITEM 12), AND COVER (ITEM 15)
7. SLIDE OUT THE SECTION WITH THE CABLE THAT IS BEING REPLACED
8. PULL THE STEEL CABLE THROUGH THE CABLE ANCHOR (ITEM 8).
9. RUN THE NEW STEEL CABLE THROUGH THE CABLE ANCHOR (ITEM 8)UNTIL THE
STOP ON THE CABLE IS SEATED.
10. INSERT THE TOWER SECTION WITH THE CABLE INTO POSITON.
11. ATTACH THE UHMW SPACERS (ITEM 10) WITH THE #10 SCREWS.
12. ATTACH CORNER FRICTION BLOCKS (ITEM 14) USING BOLTS (ITEM 11),NUTS
(ITEM 13), WASHER (ITEM 12), AND COVER (ITEM 15) (Refer to page B-1G for adjust
ment procedures
13. ATTACH THE CABLE BOLTS TO THE CABLE AND TOWER SECTION. BEFORE TIGHT
ENING THE CABLE BOLTS, REMOVE ANY SLACK FROM THE STEEL CABLE. TIGHTEN
CABLE BOLTS TO 20-25 ft/lbs.
14. CRIMP ON SPLICE CAPS (ITEM 21) TO THE END OF THE CABLE.
15. ATTACH ENTIRE VERTICAL TOWER TO THE TRAILER USING BOLTS, NUTS, AND
WASHERS (ITEMS 16,17,18,19, AND 20).
16. ATTACH THE 7/32 CABLE (ITEM 1) TO WINCH WITN BOLTS(ITEMS 22 AND 23)
17. ATTACH THE VERTICAL TOWER WIRING