Allstar Performance ALL10600 - Manual

Allstar Performance 8300 Lane Dr., Watervliet, MI 49098
Phone: (269) 463-8000 Fax: (800) 772-2618 www.allstarperformance.com
Form 1132 Page 1 of 2 Rev. 03104
Pit Cart Chassis Kit
C Construction And Assembly
Chassis Construction:
1. Gather the welded front cross member assembly, side rails, rear cross member and rear axle
assembly, these are the base components required to begin chassis construction. Chassis width is
predetermined at 14" by width of the rear cross member to prevent front tire interference when turning.
Overall length of the chassis is 60" which may be shortened as desired.
2. Prepare the work area while choosing a clean level location clear of any combustible materials.
3. Place the two side rails on a level surface and insert rear axle assembly in each pre-drilled hole.
4. Using the rear cross member as a spacer, center the two frame rails to the front cross member
making sure side rails are square or 90 degrees to the front cross member. Tack the side rails into
place to the front cross member as shown. The steering pivot stud should be facing down. Use
caution not to weld rear cross member as this is used as a spacer only!
5. Remove rear cross member previously used as a spacer and tack weld into place between the side
rails near the rear of the chassis. Use a square to verify chassis is assembled square. Once chassis has
been tack welded together continue welding together alternating from side to side to prevent
warping.
Component List:
Qty Description Qty Description Qty Description
1 Welded Front
Cross Member Assembly
1 Steering Block 1 Handle Assembly
2 Drilled Side Rails 1 Steering Block Spacer 1 Handle Mounting Bolt
1/2"-13 x 3-1/2"
1 Rear Cross Member 1 Locking Nut For Steering
Block Stud 5/8"-11
1 Locking Nut
For Handle Bolt 1/2"-13
1 Welded Rear Axle Assembly 2 Tie Rod Steering Tube 3/8" 1 Handle Grip
1 LH Spindle Assembly 2 RH Steering Rod End 3/8" 1 Handle Clip
1 RH Spindle Assembly 2 RH Jam Nut 3/8" 2 Rivets For Handle Clip
4 Spindle King Pin Bushings 2 LH Steering Rod End 3/8" 4 Tire And Wheel Assemblies
2 King Pin Bolt 5/8"-11 x 4" 2 LH Jam Nut 3/8" 2 Front Wheel Spacer
8 King Pin Spacer Washer
3/8" (Use As Needed)
4 Tie Rod Bolts 3/8"-16 x
1-1/2"
4 Locking Wheel Retainer Nut
3/4"-10
2 Locking Nut
For King Pin Bolt 5/8"-11
4 Locking Nut
For Tie Rod Bolt 3/8"-16