Kiln maintenance, Trouble-shooter, Door latch adjustment – Elmer's Glass Kiln User Manual

Page 16: Ceramic overglaze

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be asleep while the glass cools and they won’t be tempted to

open the door.

After each firing, examine the shelf. Recoat if the kiln

wash is chipped. When glass sticks to a bare section of shelf,

the glass cracks.

Glass Bubbles

Probable Causes:

Heating the Kiln Too Fast

Air Trapped Between Layers of Glass

Grease or Dirt Between Layers of Glass

Uneven Glass Volume

Moisture or trapped Air Between the Glass and Shelf

Make sure the shelf is completely dry before firing. If you

have applied fresh glass separator, leave the shelf in the kiln

at 300°F/148°C for 20 minutes before placing glass on it.

One way to eliminate bubbles is to hold the temperature

at 100°F/55°C below fusing temperature for 15 minutes.

This gives the shelf time to heat up to match the tempera-

ture of the glass.

Glass Devitrification (Frosty Surface)

Probable Causes:

Impurities in Glass

Kiln Not Vented Long Enough During Initial Heating

Devitrification is a frosty surface on the glass caused by

impurities. With some glasses, it is unavoidable. To lessen

devitrification, some artists vent the door of the kiln slightly

after fusing is completed. They close the door when the glass

reaches 1000°F/537°C.

Glass Separator Sticks To Glass

Probable Causes:

Firing Too Hot

Overglaze On the Back of the Piece

Instead of firing to a full fuse temperature, try firing

50°F/28°C cooler and holding at that temperature for several

minutes.

Ceramic Overglaze

Breaking in Overglaze Firing

Can be caused by poorly fired bisque. A slow bisque fire is

always better for ware that is to be china painted. The

greenware should be completely dry before being placed in

the kiln.

Purple Spots in Gold

Usually due to a thin application of gold or too much thin-

ner. If gold is applied accidentally to an area it will show pur-

ple after being fired unless cleaned with a good gold re-

mover.

Broken Lines in Gold

Can be caused by overfiring or too heavy an application.

However, this can be very attractive when gold is crackled

over a dark color of fired glaze.

Peeling China Paint

Can be caused by the paint being applied too heavily.

Loss of Color in China Paints

Usually a result of overfiring or thinning your paint with

too much medium when applying.

Faded Colors in Overglaze Decals

This is the result of either underfiring or overfiring. If

pinks and reds are drab, refire to a hotter cone. When used

with a china paint background, apply and fire the decals first,

then china paint and fire again. Check the recommendations

of decal supplier. If decal was underfired, refire to proper fir-

ing cone. If decal was overfired, the design may be repainted

in china paints and refired.

Weakening of Luster Colors

This can be caused by overfiring.

White Spots in Lusters or Metals

Can be caused by moisture on the ware before it was

placed in the kiln or from having been fired at the same time

as other overglazes.

Note: Apply lusters only on a dry day.

Powdering of Luster Colors

This can be caused by too heavy an application.

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