Jordan Valve 1051M Series Rotary Actuator User Manual

Page 6

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Disassembly cont'd,

Warning: The diaphragm plate (Key 1) may be lodged
against the diaphragm rod (Key 22), preventing the
spring compression from being relieved as the cap
screw (Key 24) is being loosened. If this is the case,
loosen the cap screw (Key 24) one full turn, and then
tap the underside of the diaphragm head until it fol-
lows the cap screw disassembly. Failure to check
for and rectify this situation prior to removing the
cap screw (Key 24) could cause a sudden release of
spring compression as the cap screw is disengaged.
This sudden release could result in personal injury or
property damage.

11.

Slowly remove the cap screw (Key 24) while

ensuring that the diaphragm head is following

the cap screw disassembly. The spring

load will be zero before the cap screw is

completely removed. The remaining parts of the

assembly can then be separated.

12.

Unscrew the cap screws (Key 32) and remove

the actuator housing assembly (Key 17).

13.

Unbolt the mounting yoke (Key 35) from the

valve body.

14.

Push out the bushing (Key 34) from the mount

ing yoke and examine for wear. Replace

if necessary.

Assembly

These instructions assume that the actuator was com-

pletely disassembled. If the actuator was only partially

assembled, start the instructions at the appropriate step.

Refer to Figures 6 & 7 for Key Numbers.

1.

If the bushing (Key 34) was replaced, press in

the new bushing and ensure the end of

the bushing is flush with the bottom of

the recess in the mounting yoke (Key 35).

2.

Slide the mounting yoke (Key 35) over the valve

shaft and secure it to the valve using the

valve mounting cap screws. Refer to

Table 3 and to the appropriate valve manual for

bolting torques on these cap screws.

Note: Exceeding the torque requirement may result
in unsafe operation of the actuator. Refer to Table 1
for recommended bolting torques.

3.

Consult Figures 2 and 3 for the desired housing

orientation. Secure the housing to the

yoke using cap screws (Key 32).

4.

Coat the thread of the cap screw (Key 24) as

well as the tapered end of the diaphragm rod

(Key 22) with an appropriate lubricant.

5.

Assemble the following parts: diaphragm rod

(Key 22), spring seat (Key 19), spring

(Key 21) and diaphragm plate (Key 1),

then secure with the cap screw (Key 24).

Tightening the cap screw will compress the

spring. Ensure that the tapered end of the

diaphragm rod is seated in the corresponding

hole in the diaphragm plate, that the spring

is seated in the spring seat, and that the cap

screw is tightened to the torque specified

in Table 1.

6.

Install the hex nut (Key 18), turnbuckle (Key 16),

hex nut (Key 14) and rod end bearing (Key 13)

onto the diaphragm rod.

7.

Ensure the travel stops (Key 43) are located as

shown in Figure 5.

8.

Install the diaphragm plate and attached parts

into the actuator.

Figure 5: Travel Stop Orientation

1051M S

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