Operation, Fig.2 – Sealey AK4560D User Manual

Page 2

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4. OpeRATION

AK4560D

Issue no: 1 - 05/11/08

fig.2

Locking

Nut

Lock Ring

Barrel Nut

4.1

Installing the pump

4.1.1 Remove the bung from the 2"BSP opening of the drum.

4.1.2 Slacken off the locking nut on the pump probe and insert the pump into the

drum until the probe bottoms out, tighten the barrel nut and then tighten the

locking nut to fix the pump to the drum.

4.2

Setting up the pump

4.2.1 Ensure that the air regulator valve is fully wound anti-clockwise and then

connect the air supply onto the quick release connector on the air regulator.

4.2.2 Lift the knob on the regulator and slowly turn clockwise until the recommended

operating pressure of 70psi is reached, push down on the regulator knob to

lock the position.

Note: check the system for leaks, should an air leak be discovered, release the

pressure, disconnect the air line and repair/replace the joint or seal before

continuing.

4.3

Operating the gun

WARNING! Ensure that the trigger is not depressed before opening the nozzle

valve.

4.3.1 Press the Reset button for 1 sec to zero the display.

4.3.2 With the nozzle pointing into the receiving container, open the nozzle valve as

shown in fig.3.

4.3.3 Depress the trigger and dispense the liquid, the amount dispensed is shown on

the display (fig.4.4).

4.34 Release trigger and close the nozzle valve.

4.4

Determining the Correction Factor

4.4.1 Dispense at least 1 litre of liquid into a calibrated container.

4.4.2 Record the quantity of liquid in the container and record the quantity of liquid

dispensed as indicated on the meter display. Press the Move + Reset buttons

(fig.4.1 and fig.4.2) simultaneously to display the current correction factor.

Qty Dispensed

Qty Indicated

x Current Correction Factor = New Correction Factor.

4.5

Programming the Correction Factor

4.5.1 Remove the rubber protective cover from the meter and unscrew the four

phillips screws (fig.5) holding the digital meter, remove from the gun.

4.5.2 Press button "2" on the rear of the meter (fig.6.2) for 1 sec to enter the

correction Factor mode.

4.5.3 Press the Move button to select the digit to be changed, each press of the Move

button will select the next digit.

4.5.4 Press the Reset button to add 1 on the digit, press as many times as required

until the correct number is reached.

4.5.5 Press "2" for 1 sec to quit the correction Factor mode.

4.5.6 Press the Move + Reset buttons simultaneously to display the new correction

factor.

fig.4

3

4

1

2

fig.3

3. AssemBlY

fig.1

A

B

C

3.2

Pump and Air Regulator/Lubricator Assembly

3.2.1 Apply a small amount of liquid thread sealant onto the threads of the air inlet of

the pump and attach the air regulator/lubricator (fig.1).

WARNING! DO NOT allow thread sealant to enter the pump.

3.2.2 Attach the outlet pipe to the male outlet thread on the pump and attach the male

threaded end of the pipe to the Digital Hose End Meter.

3.2.3 Attach the nozzle valve pipe assembly to the outlet of the Digital Hose End

Meter.

WARNING! DO NOT overtighten the swivel connections.

3.2.4 Slide the locking nut, locking ring and the barrel nut onto the pick up probe

of the pump (fig.2), screw the locking nut onto the barrel nut to lock the

assembly to the pick up probe.

3.2.5 Insert the pump assembly into the support brackets on the trolley and hang the

meter onto the accesssory support bracket.

3.3

Pre-Operation

3.3.1 Lift up the knob (fig.1A) on the air regulator and ensure that the knob is wound

fully anti-clockwise.

3.3.2 Remove the filler plug (fig.1B) from the lubricator and fill the lubricator with a

quality air tool oil (Sealey ATO1000S), refit the filler plug.

3.3.3 The lubricator feed is set when the unit is running, adjust the feed knob (fig.1C)

the drip rate can be seen through the sight glass of the dome. the rate of oil

feed will automatically increase or decrease inline with the air flow.

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