Sealey 180XT - Manual (Page 2)

This instruction manual contains the information required to prepare your arc welding set for welding. For Individual model specifications refer
to part 2. The instructions are not intended to show you how to become a welder. If you have no experience, we recommend that you seek
training from an expert source. Arc welding is relatively easy to perform, but does require a steady hand and time practising with scrap metal,
as it is only with continued practice that you will achieve the desired results.
1.1. ELECTRICAL SAFETY
 WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other
connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A
Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current
Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected
by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a
qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is fitted with the
correct fuse - see fuse rating at right.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or replaced by a qualified
electrician.
Original Language Version
180XT.V2 Issue: 1 - 08/08/14 © Jack Sealey Limited
1.2. IMPORTANT : THE 180XT AND THE CAN BE CONNECTED TO EITHER A 16AMP SINGLE PHASE
SUPPLY OR A PROPERLY INSTALLED 13AMP SUPPLY. TO ACHIEVE MAXIMUM OUTPUT HOWEVER A
16AMP FUSED SUPPLY SHOULD BE USED. WE RECOMMEND YOU DISCUSS THE INSTALLATION OF AN
INDUSTRIAL ROUND PIN PLUG & SOCKET WITH A QUALIFIED ELECTRICIAN.
1.2.1. To fit a 13Amp plug proceed as shown on the right.
Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the green/yellow earth wire to the earth terminal ‘E’.
b) Connect the brown live wire to live terminal ‘L’.
c) Connect the blue neutral wire to the neutral terminal ‘N’.
After wiring, check there are no bare wires, that all wires have been correctly connected and that the
wire restraint is tight.
1.2.2. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection.
A cable reel with an RCD fitted is recommended since any product which is plugged into the cable reel will be
protected. The cross-section of the cable on the cable reel must be suitable for the unit and never lower than the
cross-section of the main cable supplied with unit.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE
PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
INTRODUCTION
1. SAFETY
INSTRUCTIONS FOR:
ARC WELDER 180AMP WITH ACCESSORY KIT
MODEL NO:
180XT.V2
1.3. GENERAL SAFETY

WARNING! Arc welding produces sparks, fused metal projectiles and fumes which are dangerous.

WARNING: Unplug from the mains power supply before performing maintenance or service.

Keep the welder and cables in good working order and condition. Take immediate action to repair or
replace damaged parts.

Replace or repair damaged parts. Use genuine parts only, unauthorised parts may be dangerous and
will invalidate the warranty.

Keep the welder clean for best and safest performance.

Locate welder in a suitable work area. Ensure area has adequate ventilation as welding fumes are
harmful.

Keep work area tidy and free from unrelated materials. Also ensure work area has adequate lighting
and a fire extinguisher is at hand.

WARNING: You MUST use an appropriate shaded lens welding face mask (contact your Sealey
dealer for details). DANGER! Permanent eye damage may result if you do not use correct protection.
Also wear safety welding gauntlets and dry, oil free safety protective clothing to protect yourself from
sparks and hot droplets of fused metal. Cover exposed flesh to avoid potential burns from the
ultraviolet rays of the arc. Use non-reflective welding curtains to protect other people in the area.

Check you have good ventilation and that air can flow freely around the welder.