Sealey 180XT User Manual

Page 8

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9.1.

Machine frequently cuts out: (A) The welder is being overworked causing the thermostatic control to activate. (B) May also be due

to a sticking electrode causing the machine to cut out for up to ten minutes. Cut out will automatically reset when welder has cooled.

9.2.

Difficulty in striking an arc: a). The electrode is damp. Heat it up to 60º - 70º before using.

b). Wrong type of electrode.

PROBLEM

CAUSE

SOLUTION

Arc becomes unsteady or is

difficult to strike

1. Input voltage too low

1. Ensure that the power supply is of the required

specification for the welder.

2. Use of a thinner, non standard Welding cable

resulting in too much resistance.

2. Use the correct cable as supplied with the machine.

3. Welding cable quick connector not properly

tightened resulting in excessive resistance.

3 Ensure that cable quick connector is fully inserted

and turned through 180º.

4. Regulation screw and nut worn out.

4. Replace worn parts.

5. Faulty power switch

5. Replace power switch.

Welder overheats and cuts out

1. Welder overloaded

1. Wait for welder to cool down, then operate it within

the requirements of the duty cycle.

2.Cooling fan broken

2. Repair or replace the cooling fan

Arc will not strike or is difficult to

strike after the welder is switched

on

1. No input voltage from power source

1. Check power source wiring, switch and fuse

2. Partial winding short circuit

2. Return welder to supplier for repair

Cooling fan not working

1. Faulty start up capacitor

1. Replace capacitor

2. Motor burned out

2. Replace motor

3. Faulty wiring

3. Check wiring

For all other problems refer to your local supplier

Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to

www.sealey.co.uk, email [email protected] or phone 01284 757500.

9. TROUBLESHOOTING

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of this product.

WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

01284 757500

01284 703534

[email protected]

Sole UK Distributor, Sealey Group,

Kempson Way, Suffolk Business Park

,

Bury St. Edmunds, Suffolk,

IP32 7AR

www.sealey.co.uk

Environmental Protection

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be

sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.

When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)

into approved containers and dispose of the product and the fluids according to local regulations.

WEEE Regulations

Dispose of this product at the end of its working life in compliance with the EU Directive on

Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed

of in an environmentally protective way. Contact your local solid waste authority for recycling information.

Original Language Version

180XT.V2 Issue: 1 - 08/08/14

© Jack Sealey Limited

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