Preliminary – HONDA 2-DOOR DX User Manual

Page 11

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© 2005 American Honda Motor Co., Inc. - All Rights Reserved.

AII 31246-31447 (0511)

11 of 12

PRELIMINARY

47. Remove the cap from the expansion valve. Get

the stud bolt from the kit, and secure its short M6
side to the expansion valve.

48. Get pipe stay A and B from the kit. Secure pipe

stay A to the rear of the engine mount vibration
bracket with one 6 mm x 16 mm washer-bolt and
torque to 7.2 lb·ft. Secure stay B to the front of
the engine mount vibration bracket with one 6 mm
x 16 mm washer-bolt and torque to 7.2 lb·ft.
Attach the plastic clip to stay B.

49. Get the aircon pipe from the kit. Remove the cap

from the flange end of the aircon pipe and lightly
oil the O-rings with PAG oil. Guide the flange end
of the aircon pipe over the stud bolt of the
expansion valve and push the O-ring fittings into
the expansion valve. Secure the flange with the
M6 nut from the kit.

51. Get pipe stay A and B and the clip from the kit.

Secure pipe stay A to the rear of the engine mount
vibration bracket with one 6 mm x 16 mm washer
bolt. Attach the clip to stay B and secure stay B
to the front of the engine mount vibration bracket
with one 6 mm x 16 mm washer bolt and torque to
7.2 lb·ft. Attach the plastic clip on the aircon pipe
to stay A through the rectangular hole.

52. Get the clamp from the kit, attach it to the suction

hose and then to pipe, stay B with one 6 mm x 16
mm washer bolt and torque to 7.2 lb·ft. Attach the
receiver pipe to the clip on stay B.

50. Remove the caps from the suction hose and

receiver pipe coupling and lightly oil the O-rings
with PAG oil. Remove the caps from the mating
coupling of the aircon pipe, and connect the
couplings hand tight. Secure the couplings, for the
receiver pipe with a 17 mm & 19 mm combination
wrench and for the suction coupling with a 24 mm
and 27 mm combination wrench. Do not over
tighten.

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