Honeywell PROTECTORELAY R8184G - Manual (Page 2)

2
Fig. 3—Typical hookup for Tradeline R8184G with indicator light and isolated alarm relay.
2. Safety switch should lock out in safety switch timing
(see label). Indicator light should come on. Ignition and
motor should stop and oil valve should close.
Simulate power failure:
1. Follow starting procedure to turn on burner.
2. With burner running, trip circuit breaker or remove
fuse to turn off power to the system.
3. Burner should stop.
4. Restore power. Burner should restart.
If system does not operate as described, proceed to
Troubleshooting.
TROUBLESHOOTING AND
MAINTENANCE
IMPORTANT
This control contains no field-serviceable parts. Do
not attempt to take it apart. Replace entire control if
operation is not as described.
PRELIMINARY STEPS
1. Check wiring connections and power supply. Make
sure power is on to the controls, burner motor, and ignition
transformer.
2. Make sure limit control is closed.
CHECK OIL PRIMARY RELAY
NOTE: You’ll need an insulated jumper wire with both ends
stripped.
1. Disconnect cad cell leads from F-F terminals.
2. Reset safety switch and set thermostat to call for heat.
Burner should start.
3. Within safety switch timing, jumper F-F terminals with
insulated jumper wire. Burner should continue to run.
4. After safety switch timing, remove jumper. Burner
should shut down in safety switch timing.
5. If operation is not as described, replace oil primary
control.
Mount control as shown in Fig. 1 or 2. After mounting,
make low voltage connections to the screw terminals. Strip
leads 3/8 in. [10 mm] and insert under terminal screw. See
Fig. 1 or 2. Connect cad cell leads to F-F terminals and
thermostat leads to T-T terminals. See Fig. 3 or 4.
CHECK SAFETY FEATURES
Simulate flame failure:
1. Follow starting procedure to turn on burner.
2. Close hand valve in oil supply line.
3. Safety switch should lock out approximately in safety
switch timing indicated on label. Indicator light should come
on. Ignition and motor should stop and oil valve should
close.
Simulate ignition failure:
1. Follow starting procedure to turn on burner, except do
not open oil supply hand valve.
CHECKOUT
START SYSTEM
WARNING
Fire hazard.
Can cause severe burns.
Make sure combustion chamber is free of oil or oil
vapor before starting system.
1. Push in and release red reset button.
2. Open hand valve in oil supply line.
3. Make sure system is powered. Check circuit
breaker or fuse and close system switch, if
provided.
4. Set thermostat to call for heat.
5. Burner should light and operate until call for
heat ends.
JUNCTION BOX
BLACK
L1
(HOT)
L2
LIMIT
BURNER
MOTOR
IGNITION
OIL VALVE
(OPTIONAL)
ORANGE
WHITE
BILATERAL
SWITCH
CAPACITOR
TRIAC 1K1
R2
R8184G PROTECTORELAY CONTROL
SAFETY
SWITCH
R1
1K2
M718
SAFETY
SWITCH
HEATER
1K
CAD CELL
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
1
F
F
COOLING
CONTROL
2
LINE VOLTAGE
THERMOSTAT
2
1
TO USE R8184 WITH LINE VOLTAGE CONTROLLER, JUMPER T-T TERMINALS AND CONNECT LINE
VOLTAGE THERMOSTAT IN SERIES WITH LIMIT CONTROLLER.
3
T(W)
T(R)
LOCKOUT
INDICATOR
LED
SAFETY
SWITCH
R
G
Y
W
X
C
RH
FAN
RELAY
L1 (HOT)
L2
1
2
3 REMOVE PLUG AND ROUTE VIOLET LEADWIRE THROUGH HOLE IN BASE OF R8184.
T87F/Q539A
COOLING
TRANSFORMER
VIOLET