18a 18b, Assembly – Harley-Davidson 74298 User Manual

Page 14

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14

Assembly

.354 (Small Diameter)
Retainer

Fork Axle

• Place a .354 (small diameter) retainer on a flat surface,

inside up.

• Fit the end of the fork axle into the retainer.

• Tap the opposite end of the fork axle with a hammer to

secure the retainer on the axle. Pull on the retainer to
make sure it is securely assembled.

20

TM

Steering
Stop

Lower
Steering
Bushing

Headlight/Front Fork
Assembly

Tab

• Fit the tab on the steering stop into the curved slot in the

lower steering bushing

.

• Hold the steering stop in place.

• Slide the headlight/front fork assembly on the neck of

the vehicle frame and over the steering stop

.

2

1

Curved
Slot

21

19

Headlight
Assembly

Front Fork

• Position the headlight assembly face “lens” side down on

a flat surface.

• Fit the front fork onto the back of the headlight assembly

as shown.

• Insert four screws through the front fork and into the

headlight assembly.

• Tighten the screws with a Phillips screwdriver.

Do not over-tighten.

• Fit the two halves of the headlight assembly together.

• Insert three screws into the rear of the headlight “housing”,

as shown (18a).

• Turn the headlight assembly upright so the headlight “lens”

faces you. Insert two screws into the front of the headlight
“lens” (18b).

• Tighten all five screws using a Phillips screwdriver.

Do not over-tighten.

18a

18b

Headlight
Assembly -
Front Half

Headlight
Assembly -
Rear Half

“Lens”

DO NOT

INSERT

SCREW

HERE

DO NOT

INSERT

SCREW

HERE

2

1

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