Wire creates a bird’s nest during operation, Welding arc not stable – Harbor Freight Tools 94164 User Manual

Page 31

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IMpORtAnt!

Be CERtAIn to shut off the Welder, disconnect it from power, and discharge the torch to

ground before adjusting, cleaning, or repairing the unit.

SKU 94164

For technical questions, please call 1-800-444-3353.

Page 31

If the steps above do not solve the problem or if the repairs involved are too

complex, contact a qualified technician.

tROUBLEShOOtInG

Wire feed motor runs but wire does not feed properly

pOSSIBLE CAUSES AnD SOLUtIOnS

Insufficient wire feed pressure:

1.

Increase wire feed pressure properly - follow instructions on page 12-13.
Incorrect wire feed roll size:

2.

Replace with the proper one - follow the wire settings instructions on page 14.
Damaged torch, cable, or liner assembly:

3.

Have a qualified technician inspect these parts and replace as necessary.

Wire creates a bird’s nest During operation

pOSSIBLE CAUSES AnD SOLUtIOnS

Excess wire feed pressure:

1.

Adjust wire feed pressure properly - follow instructions on page 12-13.
Incorrect contact tip size:

2.

Replace with the proper tip for the wire size used.
Gun end not inserted into drive housing properly:

3.

Loosen gun securing bolt and push gun end into housing just enough so that it does

not touch wire feed mechanism.
Damaged liner:

4.

Have a qualified technician inspect and repair/replace as necessary.

Welding arc not stable

pOSSIBLE CAUSES AnD SOLUtIOnS

Wire not feeding properly:

1.

See first troubleshooting section above.
Incorrect contact tip size:

2.

Replace with the proper tip for the wire size used.
Incorrect wire feed speed:

3.

Adjust wire feed speed to achieve a more stable arc.
Loose torch cable or ground cable:

4.

Check to ensure that all connections are tight.
Damaged torch or loose connection within torch:

5.

Have a qualified technician inspect and repair/replace as necessary.

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