Document Outline

• toc
  • Declaration of Conformity
    • Introduction
    • List of Revisions
    • Model and Serial Number
    • 1Safety
      • 1.1Safety Alert Symbols
      • 1.2Signal Words
      • 1.3General Safety
      • 1.4Maintenance Safety
      • 1.5Hydraulic Safety
      • 1.6Tire Safety
      • 1.7Safety Signs
        • 1.7.1Installing Safety Decals
      • 1.8Safety Decal Locations
      • 1.9Interpreting Safety Signs
    • 2Reference
      • 2.1Definitions
      • 2.2Component Identification
    • 3Specifications
    • 4Operation
      • 4.1Owner/Operator Responsibilities
      • 4.2Operational Safety
        • 4.2.1Header Safety Props
        • 4.2.2Reel Safety Props
          • Engaging Reel Safety Props
          • Disengaging Reel Safety Props
        • 4.2.3Endshields
          • Opening Endshields
          • Closing Endshields
          • Removing Endshields
          • Installing Endshields
          • Adjusting Endshields
        • 4.2.4Daily Start-Up Check
      • 4.3Break-in Period
      • 4.4Shutdown Procedure
      • 4.5Cab Controls
      • 4.6Header Setup
        • 4.6.1Header Attachments
        • 4.6.2Header Settings
        • 4.6.3Reel Settings
      • 4.7Header Operating Variables
        • 4.7.1Cutting Height
          • Cutting Off The Ground
            • Adjusting Stabilizer/Slow Speed Transport Wheels
            • Adjusting Stabilizer Wheels
          • Cutting On the Ground
            • Adjusting Inner Skid Shoe
            • Adjusting Outer Skid Shoe
        • 4.7.2Header Float
        • 4.7.3Header Angle
          • Controlling Header Angle
        • 4.7.4Reel Speed
          • Optional Reel Drive Sprockets
        • 4.7.5Ground Speed
        • 4.7.6Draper Speed
        • 4.7.7Knife Speed
        • 4.7.8Reel Height
        • 4.7.9Reel Fore-Aft Position
          • Adjusting Reel Fore-Aft Position
          • Repositioning Fore-Aft Cylinders on Single Reel
          • Repositioning Fore-Aft Cylinders on Double Reel
        • 4.7.10Reel Tine Pitch
          • Choosing a Reel Cam Setting
          • Adjusting Reel Cam
        • 4.7.11Crop Dividers
          • Removing Crop Dividers from Header with Latch Option
          • Removing Crop Dividers from Header without Latch Option
          • Installing Crop Dividers on Header with Latch Option
          • Installing Crop Dividers on Header without Latch Option
        • 4.7.12Crop Divider Rods
          • Removing Crop Divider Rods
          • Using Rice Dividers
      • 4.8Delivery Opening
        • 4.8.1Adjusting Delivery Opening on Header with Manual Deck Shift
        • 4.8.2Adjusting Delivery Opening on Header with Hydraulic Deck Shift
      • 4.9Double Windrowing
        • 4.9.1Shifting Decks Hydraulically
        • 4.9.2Shifting Decks Manually
        • 4.9.3Using Double Windrow Attachment (DWA)
      • 4.10Windrow Types
      • 4.11Haying Tips
        • 4.11.1Curing
        • 4.11.2Topsoil Moisture
        • 4.11.3Weather and Topography
        • 4.11.4Windrow Configuration
        • 4.11.5Driving on Windrow
        • 4.11.6Raking and Tedding
        • 4.11.7Chemical Drying Agents
      • 4.12Levelling the Header
      • 4.13Unplugging Cutterbar
      • 4.14Upper Cross Auger (UCA)
        • 4.14.1Removing Beater Bars
        • 4.14.2Installing Beater Bars
      • 4.15Transporting Header
        • 4.15.1Transporting Header on Windrower
        • 4.15.2Towing
          • Attaching Header to Towing Vehicle
          • Towing the Header
        • 4.15.3Converting from Transport to Field Position
          • Removing Tow-Bar
          • Storing Tow-Bar
          • Moving Front (Left) Wheels into Field Position
          • Moving Rear (Right) Wheels into Field Position
        • 4.15.4Converting from Field to Transport Position
          • Moving Front (Left) Wheels into Transport Position
          • Moving Rear (Right) Wheels into Transport Position
          • Attaching Tow-Bar
      • 4.16Storage
    • 5Header Attachment/Detachment
      • 5.1Attaching Header to Windrower
      • 5.2Detaching Header from Windrower
    • 6Maintenance and Servicing
      • 6.1Preparation for Servicing
      • 6.2Maintenance Specifications
        • 6.2.1Conversion Chart
        • 6.2.2Recommended Fluids and Lubricants
        • 6.2.3Torque Specifications
          • SAE Bolt Torque Specifications
          • Metric Bolt Specifications
          • Metric Bolt Specifications Bolting into Cast Aluminum
          • Flare-Type Hydraulic Fittings
          • O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
          • O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
          • O-Ring Face Seal (ORFS) Hydraulic Fittings
        • 6.2.4Installing a Roller Chain
        • 6.2.5Installing a Sealed Bearing
      • 6.3Maintenance Requirements
        • 6.3.1Maintenance Schedule/Record
        • 6.3.2Break-In Inspection
        • 6.3.3Preseason/Annual Service
        • 6.3.4End of Season Service
        • 6.3.5Checking Hydraulic Hoses and Lines
        • 6.3.6Lubrication and Servicing
          • Service Intervals
          • Greasing Procedure
      • 6.4Electrical
        • 6.4.1Replacing Light Bulbs
      • 6.5Knife
        • 6.5.1Replacing Knife Section
        • 6.5.2Removing Knife
        • 6.5.3Removing Knifehead Bearing
        • 6.5.4Installing Knifehead Bearing
        • 6.5.5Installing Knife
        • 6.5.6Spare Knife
        • 6.5.7Knife Guards
          • Adjusting Knife Guards
          • Replacing Pointed Guards on a Single Knife Header
          • Replacing Pointed Guards on a Double Knife Header
          • Replacing Stub Guards on a Single Knife Header
          • Replacing Stub Guards on a Double Knife Header
          • Checking Knife Hold-Downs
            • Adjusting Hold-Downs with Pointed Guards
            • Adjusting Hold-Downs with Stub Guards
        • 6.5.8Knifehead Shield
          • Installing Knifehead Shield
      • 6.6Knife Drive
        • 6.6.1Knife Drive Box
          • Mounting Bolts
          • Removing Knife Drive Box
            • Single and Untimed Double Knife
            • Timed Double Knife
          • Removing Knife Drive Box Pulley
          • Installing Knife Drive Box Pulley
          • Installing Knife Drive Box
          • Changing Oil in Knife Drive Box
        • 6.6.2Knife Drive Belts
          • Non-Timed Knife Drive Belts
            • Removing Non-Timed Knife Drive Belt
            • Installing Non-Timed Knife Drive Belts
            • Tensioning Non-Timed Knife Drive Belts
          • Timed Double Knife Drive Belts
            • Removing Timed Drive V-Belts
            • Installing Timed Drive V-Belts
            • Removing Timed Knife Drive Belt
            • Installing Timed Knife Drive Belt
            • Tensioning Timed Knife Drive Belts
            • Adjusting Double Knife Timing
            • Adjusting Belt Tracking
      • 6.7Header Drapers
        • 6.7.1Removing Drapers
        • 6.7.2Installing Drapers
        • 6.7.3Adjusting Draper Tension
        • 6.7.4Removing Endless Draper
        • 6.7.5Installing Endless Draper
        • 6.7.6Adjusting Header Draper Tracking
        • 6.7.7Adjusting Deck Height
        • 6.7.8Draper Roller Maintenance
          • Inspecting Draper Roller Bearing
          • Draper Deck Idler Roller
            • Removing Draper Idler Roller
            • Replacing Draper Idler Roller Bearing
            • Installing Draper Idler Roller
          • Draper Drive Roller
            • Removing Draper Drive Roller
            • Replacing Draper Drive Roller Bearing
            • Installing Draper Drive Roller
        • 6.7.9Replacing Draper Deflectors
          • Removing Wide Draper Deflectors
          • Installing Wide Draper Deflectors
          • Removing Narrow Draper Deflectors
          • Installing Narrow Draper Deflectors
      • 6.8Reel
        • 6.8.1Reel Clearance to Cutterbar
          • Measuring Reel Clearance
          • Adjusting Reel Clearance
        • 6.8.2Reel Frown
          • Adjusting Reel Frown
        • 6.8.3Centering the Reel
          • Centering Double Reels
          • Centering Single Reel
        • 6.8.4Reel Tines
          • Removing Steel Tines
          • Installing Steel Tines
          • Removing Plastic Fingers
          • Installing Plastic Fingers
        • 6.8.5Tine Tube Bushings
          • Removing Bushings from 5-, 6- or 9-Bat Reels
          • Installing Bushings on 5-, 6- or 9-Bat Reels
        • 6.8.6Reel Endshields
          • Replacing Endshield
          • Replacing Support
      • 6.9Reel Drive
        • 6.9.1Replacing Reel Drive Sprocket
          • Removing Drive Cover
          • Loosening Drive Chain
          • Removing Drive Sprocket
          • Installing Drive Sprocket
          • Tightening Drive Chain
          • Installing Drive Cover
        • 6.9.2Replacing Double Reel U-Joint
          • Removing Drive Cover
          • Removing Double Reel U-Joint
          • Installing Double Reel U-Joint
          • Installing Drive Cover
        • 6.9.3Replacing Reel Drive Motor
          • Removing Drive Cover
          • Loosening Drive Chain
          • Removing Drive Sprocket
          • Removing Reel Drive Motor
          • Installing Reel Drive Motor
          • Installing Drive Sprocket
          • Tightening Drive Chain
          • Installing Drive Cover
        • 6.9.4Replacing Drive Chain on Double Reel
          • Removing Drive Cover
          • Loosening Drive Chain
          • Disconnecting the Reel Drive Method
          • Breaking the Chain Method
          • Tightening Drive Chain
          • Installing Drive Cover
        • 6.9.5Replacing Drive Chain on Single Reel
          • Removing Drive Cover
          • Loosening Drive Chain
          • Replacing Chain on Single Reel
          • Tightening Drive Chain
          • Installing Drive Cover
        • 6.9.6Adjusting Reel Drive Chain Tension
          • Removing Drive Cover
          • Tightening Drive Chain
          • Installing Drive Cover
      • 6.10Transport System (Optional)
        • 6.10.1Checking Wheel Bolt Torque
        • 6.10.2Checking Axle Bolt Torque
        • 6.10.3Checking Tire Pressure
    • 7Troubleshooting
      • 7.1Crop Loss at Cutterbar
      • 7.2Cutting Action and Knife Components
      • 7.3Reel Delivery
      • 7.4Header and Drapers
      • 7.5Cutting Edible Beans
      • 7.6Windrow Formation
    • 8Options and Attachments
      • 8.1Reel
        • 8.1.1Lodged Crop Reel Finger Kit
        • 8.1.2PR15 Tine Tube Reel Conversion Kit
        • 8.1.3Reel Endshield Kit
        • 8.1.4Reel Tine Tube Reinforcing Kit
      • 8.2Cutterbar
        • 8.2.1Cutterbar Plastic Wear Strips
        • 8.2.2Knifehead Shield
        • 8.2.3Stub Guard Conversion Kit
        • 8.2.4Vertical Knife Mounts
      • 8.3Header
        • 8.3.1Divider Latch Kit
        • 8.3.2Stabilizer Wheels
        • 8.3.3Stabilizer/Slow Speed Transport Wheels
      • 8.4Crop Delivery
        • 8.4.1Double Draper Drive (DDD) Kit
        • 8.4.2Double Windrow Attachment (DWA)
        • 8.4.3Draper Deflector (Narrow)
        • 8.4.4Draper Deflector (Wide)
        • 8.4.5Draper Extension Kit
        • 8.4.6End Swath Deflector Rods (End Delivery)
        • 8.4.7HC10 Hay Conditioner
        • 8.4.8Hydraulic Deck Shift Package
        • 8.4.9Swath Forming Rods (Center Delivery)
        • 8.4.10Upper Cross Auger (UCA)
        • 8.4.11Upper Cross Auger Hydraulic Kit for DDD
        • 8.4.12Upper Cross Auger Case Drain Kit for SDD
        • 8.4.13Rice Divider Rods
    • 9Unloading and Assembly
• tables
  • Table 4.1 Recommended Header Settings
  • Table 4.2 D65 Reel Settings Chart
  • Table 4.3 Knife Speed Guidelines
  • Table 4.4 Recommended Use of Crop Divider Rods
  • Table 6.1 SAE Grade 5 Bolt and Grade 5 Free Spinning€Nut
  • Table 6.2 SAE Grade 5 Bolt and Grade 5 Distorted Thread Nut
  • Table 6.3 SAE Grade 8 Bolt and Grade 8 Distorted Thread Nut
  • Table 6.4 SAE Grade 8 Bolt and Grade 8 Free SpinningNut
  • Table 6.5 Metric Class 8.8 Bolts and Class 9 Free Spinning Nut
  • Table 6.6 Metric Class 8.8 Bolts and Class 9 Distorted Thread Nut
  • Table 6.7 Metric Class 10.9 Bolts and Class 10 Free Spinning Nut
  • Table 6.8 Metric Class 10.9 Bolts and Class 10 Distorted Thread Nut
  • Table 6.9 Metric Bolt Bolting into Cast Aluminum
  • Table 6.10 Flare-Type Hydraulic Tube Fittings
  • Table 6.11 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
  • Table 6.12 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
  • Table 6.13 O-Ring Face Seal (ORFS) Hydraulic Fittings
  • Table 6.14 Header Draper Tracking
  • Table 6.15 Finger to Guard/Cutterbar Clearance