Marvel Industries 6CiM - Manual (Page 2)

FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
STEP 1: WOOD SCREWS REQUIRED
A #8 pan head wood screw should be used to properly 1.
secure the overlay panel. A total of 10 screws will be
needed for a 3 1/2 inch toe kick or 8 screws for a 4
inch toe kick.
Use only pan head screws.
2.
DO NOT select a screw that is longer than the wood 3.
thickness at the screw locations.
Use recommended pilot holes for the frame material
4.
(see Table A below).
Table A: Pilot Hole Drill Sizes For Wood Screw
Work Material
Wood Screw Size
8
Hardwood 3/32
Softwood 5/64
STEP 2: ASSEMBLING DOOR HINGE BUSHING
BRACKETS
Disregard if hinges are already attached.
Attach the top and bottom door hinge bushing brack- 1.
ets to the door with the 1/4-20 machine screws and a
5/32 inch Allen head driver as shown in Figure 1.
Press in the shoulder bushings to the top and bot-
2.
tom door hinge bushing brackets. Make certain that
the shoulder is to the outside of the door as shown in
Figure 2 below.
Test fit the door to the unit to make certain door will
3.
hang correctly. The door is hung correctly when the
top of the door is parallel to the top of the unit. Ad-
justments can be made by loosening the door hinge
bushing brackets machine screws and moving the door
up or down or side to side.
Tighten all four machine screws after adjustments have
4.
been made.
Remove the door from the unit by removing the unit’s
5.
top hinge set screw and angling the door off of the
bottom hinge pin.
Figure 1: Typical Top and Bottom Door Hinge Assembly
This surface parallel to the unit
(right hand swing door shown).
Door Front
Surface
Door Hinge
Screw Holes
1/4-20 Machine
Screws
Door Hinge
Shoulder Bushing
1