Ingersoll-Rand PD05P-XXX-XXX-B - Manual (Page 7)

PD05P-XXX-XXX-B (en) Page 7 of 8
PARTS LIST / PD05P-XXX-XXX-B AIR MOTOR SECTION
Figure 4
ASSEMBLY TORQUE REQUIREMENTS
NOTE: DO NOT OVERTIGHTEN FASTENERS.
(123) screw, 4 - 6 in. lbs (0.45 - 0.68 Nm).
(134) bolt, torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes,
then re-torque to 15 - 20 in. lbs (1.7 - 2.3 Nm).
LUBRICATION / SEALANTS
Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mat-
ing parts.
MAJOR VALVE REASSEMBLY
Assemble new (139 and 138) “U” cups on (111) spool - LIPS
MUST FACE EACH OTHER.
Assemble (137) “O” rings to (136) large plug.
Assemble (137 and 166) “O” rings to (107) small plug.
Insert (111) spool into (136) large plug, then insert (136) large
plug into (135) valve block, being sure the (111) spool is rotated
to accept (140) valve insert. 1.
2.
3.
4.
Assemble (107) small plug into (135) valve block.
Assemble (140) valve insert and (141) valve plate to (135) valve
block. NOTE: Assemble (140) valve insert with “dished” side
toward (141) valve plate. Assemble (141) valve plate with iden-
tifi cation dot toward (132) gasket.
Assemble (132 and 200) gaskets, (135) valve block and (129)
muffler assembly to (101) center body, securing with (134)
bolts. NOTE: Tighten (134) bolts to 15 - 20 in. lbs (1.7 - 2.3 Nm). 5.
6.
7.
173
107
137
166
135
134
138
139
137
123
103L
129
144
103R
123
111
136
141 200 101 118 121 174 173
130 201 (optional) 232 129
637438 (optional)
171 168 169 144 118
170 167 121 174
PILOT VALVE PARTS
PILOT VALVE PARTS
MAJOR VALVE
140 132