22 piston and cylinder – removal – Jonsered CS 2240 User Manual

Page 44

Advertising
background image

English –

45

Repair instructions

7.22 Piston and cylinder – removal

1

Remove:

• cylinder cover
• carburettor (see “Carburettor – removal”)
• silencer
• spark plug
• fuel unit

If replacing the cylinder:

Remove the intake manifold, see “Air intake sys-

tem – removal”.

Cleaning and inspection

Clean all the components, scraping off all traces of

old gasket and carbon from the following places:

• Piston crown
• Top of the cylinder bore
• Cylinder exhaust port
• Decompression valve channel
• Cylinder base and/or crankcase
(see figure 56)

Fig 53

3

Cover the opening in the crankcase (see figure 54).

4

Remove the circlips from the ends of the gudgeon

pin and press it out. Then lift off the piston (see

figure 53 and 54).

5

Remove the little end bearing (see figure 54).

Fig 54

Fig 55

2

Undo the four cylinder bolts from the underside and

lift the cylinder off carefully (see figure 52).

Fig 56

Advertising