Service—2 years/2000 hours, Flush cooling system, Section 130 – John Deere 5103E User Manual

Page 125

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Service—2 Years/2000 Hours

PY80265,05GO938

–19–05JUL06–1/2

Flush Cooling System

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PY4158

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A—Radiator Cap
B—Drain Plug
C—Coolant Drain Plug
D—Thermostat Cover

For efficient operation, drain old coolant, flush the entire
system, and fill with clean antifreeze solution at least once
every two years.

CAUTION: DO NOT remove radiator cap or drain
coolant until coolant is cold. Always loosen
radiator cap slowly to relieve any excess
pressure.

1. Drain coolant - Remove radiator cap (A). Open drain

plug (B) on radiator and attach a drain hose. Route
hose to container and drain coolant from radiator.
Drain coolant from engine block by removing plug (C).

IMPORTANT: Thermostat must be removed to ensure

a thorough flush.

2. Remove thermostat cover (D), remove thermostat and

install cover (without thermostat). Tighten cap screws
to specification.

Specification

Thermostat Cover Cap Screws—
Torque

47 N•m (35 lb-ft)

.............................................................................

3. Flush system with water - Close all drain valves/plugs

and fill system with clean water. Run engine about 10
minutes to stir up possible rust or sediment. Stop
engine and drain water from system before rust and
sediment settle.

4. Flush system with radiator cleaner - Close all drain

valve/plugs and fill the cooling system with a good
commercial radiator cleaner and water. Follow
instructions provided with cleaner. Stop engine and
immediately drain system.

5. Flush system with water - Close all drain valves/plugs

and fill with clean water to flush the system. Run the
engine about 10 minutes, then drain out flushing water.

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PN=123

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