Kangol 845S - Manual (Page 5)

5
Service and Repair Manual
Model 845S
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LUBRICATION NOTES: (TYPE "S2" GREASE, NO. 9170 4664 70)
Fill Piston #95 with grease and
assemble to Connecting Rod #100
with Wrist Pin #94. Front surface
of Piston to be free of grease.
Lubricate O-Ring #67
with grease.
Place 1.5 oz. grease here.
Place a total of 1.0 oz. grease
in the barrel cavity in the crankcase #44.
Place .5 oz. in each corner in barrel
chamber.
Apply grease to spline
surface #71.
Apply grease to
lobed surface #97.
Apply grease to
lobed surface #96.
Apply grease to radius
and spline surface #70.
Apply .5 oz. grease on
clutch assembly, filling the
spring coils.
Lightly grease
Spring #74 and
bit lock #91.
Place .5 oz. grease in
lower clutch pinion cavity.
Seal to be installed with
garter spring to left as shown.
FRONT OF CRANKCASE
Place
1.5 oz.
grease in bottom
of crankcase prior to
installing crankshaft
assembly.
Dip Felt Washer #106 into light oil.
Press Oil Seal #102 and Felt Washer
into Nose #48 to dimension shown
using Nose Service Tool
9170 4668 50.
.75+/-.015
Lubricate O-Ring with grease.
Install O-Ring onto Ram.
Assemble Cap Seal onto Ram.
Resize Cap Seal and load into
Barrel (seal end first). Ram
should be located flush with
end of Barrel.
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 9170 3256 50 1/8" Steel Ball (12)
3 9170 4661 10 1/4" Steel Ball (1)
5 9170 3254 90 Ball Bearing (1)
6 9170 3256 20 Ball Bearing (1)
8 9170 3257 20 Ball Bearing (1)
9 9170 3255 70 Needle Bearing (3)
10 9170 3255 20 Needle Bearing (1)
11 9170 3260 00 Needle Bearing (1)
12 9170 3260 30 Needle Bearing (1)
14 9170 4661 90 M6 x 1.0 x 70 Skt. Hd. Cap Scr. T-27 (4)
17 9170 4662 00 Cross Pin (1)
18 9170 3258 10 Dowel Pin (1)
22 9170 3254 60 8-32 x 3/8" Pan Hd. Slt. Taptite T-20 (1)
23 9170 3254 70 M4 x 0.7 x 14 Pan Hd. Slt. Taptite T-20 (4)
28 9170 3257 80 External Retaining Ring (1)
43 9170 3255 90 Bearing Retainer (1)
44 9170 4662 10 Crankcase (1)
45 9170 3254 40 Crankcase Cover (1)
46 9170 4662 30 Intermediate Housing (1)
48 9170 4662 50 Nose Assembly (1)
49 9170 3254 50 Cap-Cover (1)
57 9170 3257 30 Bevel Gear (1)
58 9170 4662 90 Cap Seal (1)
60 9170 4664 40 O-Ring (1)
61 9170 3255 80 O-Ring (1)
63 9170 3261 00 Rubber Damping Washer (1)
64 9170 3255 00 Seal-Cover (1)
65 9170 4664 60 O-Ring (1)
66 9170 3255 50 O-Ring (1)
67 9170 4665 50 O-Ring (1)
68 9170 3257 40 Retaining Ring (1)
69 9170 3254 80 Retaining Ring-Beveled (1)
70 9170 4665 70 Clutch Shaft (1)
71 9170 3257 10 Hollow Clutch Shaft (1)
72 9170 3255 60 Crankshaft Assembly (1)
73 9170 4666 20 Spindle (1)
74 9170 4666 80 Bit Lock Spring (1)
75 9170 3256 80 Compression Spring (1)
78 9170 3260 20 Belleville Spring (2)
81 9170 4667 40 Barrel (1)
83 9170 3256 90 Spring Flange (1)
84 9170 3261 40 Gasket (1)
91 9170 4667 50 Bit Lock (1)
94 9170 4661 60 Wrist Pin (1)
95 9170 4667 60 Piston (1)
96 9170 3256 70 Splined Clutch Plate (1)
97 9170 3256 60 Fixed Clutch Plate (1)
98 9170 4667 70 Ram (1)
99 9170 3256 40 Shift Ring (1)
100 9170 3255 10 Connecting Rod Assembly (1)
101 9170 4667 80 Dust Seal-Hex (5/pkg.) (1)
9170 4667 90 Dust Seal-Round (5/pkg.) (1)
102 9170 4663 00 Oil Seal (1)
104 9170 4668 00 Striker (1)
105 9170 4668 10 DG50 x 16mm Torx Pan Head Screw (4)
106 9170 4664 20 Felt Seal (1)
107 9170 3260 10 Thrust Washer (2)
108 9170 3261 10 Barrel Thrust Washer (1)
109 9170 3260 90 Striker Cushion Washer (1)
113 9170 3257 90 Wave Washer (1)
115 9170 4651 60 Hex Head Bolt-Special (1)
116 9170 4668 20 Side Handle Band (1)
117 9170 3257 70 Side Handle Assembly (1)
118 9170 4666 30 Depth Rod Mount Assembly (1)
119 9170 3257 60 Depth Gauge Rod (1)
120 9170 3258 20 Band Retainer (1)
121 9170 4668 40 Side Handle Housing (1)
9170 4668 50 Nose Service Tool
SERVICE CARRYING CASE
No. 9170 4667 20