Kawasaki 1600 User Manual

Page 30

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28 PREPARATION

CAUTION

Once the strip of caps [A] is installed
onto the battery, never remove the caps,
nor add water or electrolyte to the bat-
tery.

NOTE

ż

To ensure maximum battery life and customer
satisfaction, it is recommended the battery be
load tested at three times its amp-hour rating
for 15 seconds.
Re-check voltage and if less than 12.6 volts
repeat the charging cycle and load test. If still
below 12.6 volts the battery is defective.

Battery Installation

•

Turn the ignition switch OFF.

•

Place the battery into the battery case.

A. Negative Cable (–)
B. Positive Cable (+)
C. Battery Holder
D. Plastic Clamp
E. Battery
F. 15 A Fuse Holder
G. Run the positive cable (+) through

the guide in the right side of the
battery case.

•

Pull the battery positive cable (+) downward
and through the guide in the right side of the
battery case, and then route the cable as
shown.

•

Reinstall the 15 A fuse holder and the battery
holder, and then install the black diagnosis 4
P connector on the holder and connect the 6
P connector, and fasten the harness with the
plastic clamp.

A. Pull the Positive Cable (+) downward.

B. Positive Cable (+)

C. Battery

D. 4 P Connector (Diagnosis)

E. 6 P Connector (Rear Harness)

F. 15 A Fuse Holder

G. Wiring Clamp

H. 3 P Connector

I. 2 P Connector

J. 1 P Connector (Negative Lead)

K. Negative Cable (–)

•

Connect the 1 P, 2 P, and 3 P connectors,
and fasten the harness of the 2 P and 3 P
connectors with the wiring clamp.

•

First connect the red capped positive cable
(+) to the positive terminal, and then connect
the negative cable (–) to the negative termi-
nal.

•

Put a light coat of grease on the terminals to
prevent corrosion.

•

Cover the (+) terminal with its protective cap,
and install the battery holder nuts and tighten
them.

NOTE

ż

Install the right side cover after the “Coolant”
section in the Preparation chapter.

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