Operation, Warning, B-11 – Lincoln Electric POWER MIG 180 User Manual

Page 24

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B-11

OPERATION

B-11

POWER MIG (140, 180 MODELS)

(See Figure B.16)

9. Feed the wire through the wire drive inlet along the

inner wire guide groove and into the wire drive out-

let on the gun side.

10. Close the top drive roll pressure arm and secure

by pivoting the tension adjustor back to the up

position.

11. Re-install the outer wire guide.

(See Figure B.17)

12. Remove the nozzle from the gun and contact tip

and straighten the gun out flat.

13. Turn the machine power to on and depress the

gun trigger to feed the wire through the gun liner

until the wire comes out of the threaded end of the

gun several inches. (See Figure B.18)

14. When trigger is released spool of wire should not

unwind. Adjust wire spool brake accordingly.

MOVING PARTS AND ELECTRICAL

CONTACT CAN CAUSE INJURY OR BE

FATAL.

•When the gun trigger is depressed

drive rolls, spool of wire and elec-

trode are ELECTRICALLY LIVE (HOT).

• Keep away from moving parts and

pinch points.

• Keep all Doors, Covers, panels and

guards securely in place.

DO NOT REMOVE OR CONCEAL

WARNING LABELS.

-----------------------------------------------------------------------

15. Install the .025”(0.6mm) contact tip.

16. Install the brass gas MIG welding nozzle to the gun.

17. Trim the wire stickout to 3/8”(9.5mm) from the nozzle

end. (See Figure B.19)

18. Close the case side door. The machine is now ready

to weld.

19. Read "Learn to Weld" (LTW1) that is included with

the machine or watch the "How to Weld" DVD includ-

ed with the machine.

20. Based on the thickness of the material you are going

to weld and the type and diameter of the welding

wire set the voltage and the wire feed speed per the

procedure decal attached to the inside of the wire

drive compartment door.

TENSION ADJUSTOR

LOCKED IN POSITION

DRIVE ROLL

BE SURE WIRE

IS IN GROOVE

WIRE SPOOL

.025" (0.6mm)

SLIDE WIRE

INTO GUN

CONNECTOR

SIDE

TOP IDLER ROLL

PRESSED AGAINST

LOWER DRIVE ROLL

DIRECTION

OF WIRE

L-5

6 SOLID MIG

REMOVED NOZZLE

REMOVED CONTACT TIP

LAY CABLE AND GUN STRAIGHTEN

IN THIS POSITION

WIRE SPOOL

.025" (0.6mm)

L

-56 SOLID MIG

DEPRESS TRIGGER

TO ACTIVATE WIRE,

WHICH FEEDS THE WIRE

THRU THE LINER.

FEED WIRE

APPROXIMATELY 4.00"

FROM THE GUN TUBE END

ROTATION

PLUG IN POWER

INPUT CORD

ON/OFF

SWITCH

WORK CLAMP AND CABLE

WIRE SPOOL

.025" (0.6mm)

L

-56 SOLID MIG

INSTALL .025 CONTACT TIP

INSTALL BRASS NOZZLE

TRIM WIRE

STICKOUT

3/8"(9.5mm)

from the Brass Nozzle

FIGURE B.17

FIGURE B.18

FIGURE B.19

FIGURE B.16

WARNING

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