Lincoln Electric WELD-PACK 100 PLUS IM546 - Manual (Page 43)

E-3 TROUBLESHOOTING
WELD-PAK 100
TROUBLESHOOTING GUIDE Observe Safety Guidelines
detailed in the beginning of this manual.
PROBLEMS
(SYMPTOMS)
No wire feed when gun trigger is
pulled. Fan runs, gas flows and
machine has correct open circuit
voltage (32vcd maximum) – weld
output.
POSSIBLE AREAS OF
MISADJUSTMENT(S)
1. If the wire drive motor is running
make sure that the correct drive
rolls are installed in the machine.
2. Check for clogged cable liner or
contact tip.
3. Check for proper size cable liner
and contact tip.
RECOMMENDED
COURSE OF ACTION
Contact your local Lincoln
Authorized Field Service Facility.
FEEDING PROBLEMS
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.
CAUTION
PROBLEMS
(SYMPTOMS)
Low or no gas flow when gun
trigger is pulled. Wire feed, weld
output and fan operate normally.
(Optional MIG Conversion Kit only.)
POSSIBLE AREAS OF
MISADJUSTMENT(S)
1. Verify that gas solenoid is prop-
erly installed. Refer to instruc-
tions included with K610-1 MIG
conversion kit.
2. Check gas supply, flow regulator
and gas hoses.
3. Check gun connection to
machine for obstruction or leaky
seals.
RECOMMENDED
COURSE OF ACTION
Contact your local Lincoln
Authorized Field Service Facility.
GAS FLOW PROBLEMS