Maintenance, Periodic maintenance schedule (cont.) – Polaris 2009 99 Ranger User Manual

Page 69

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MAINTENANCE

Periodic Maintenance Schedule (Cont.)

Item

Hours or
Odometer

Frequency

Remarks

J

L

Fuel System

100 hours

12 months

Check for leaks at fuel cap, lines, fuel
valve, filter, pump and carburetor. Re-
place lines every two years.

J

Fuel Filter

100 hrs

12 months

Replace annually

J

Carburetor Float Bowl

50 hrs

6 months

Drain bowl periodically and prior to stor-
age

L

Idle Speed

As Required

As Required

Adjust

J

Throttle Cable

50 hrs

6 months

Inspect–adjust, lubricate, replace if nec-
essary; pre-ride inspection item

L

Choke (Enricher) Cable

50 hrs

6 months

Inspect–adjust, lubricate, replace if nec-
essary

Coolant/Level Inspection

Daily

Daily

Replace engine coolant every two
years

Coolant strength/pressure test
system

100 hrs

6 months

Inspect strength seasonally; pressure
test system annually

Radiator

50 hrs

12 months

Inspect/clean external surface

Cooling System hoses

100 hrs

12 months

Inspect

Spark arrestor

100 hrs

12 months

Clean out

Recoil housing

As required

As required

Drain moisture out after driving in water

"

General Lubrication

30 hrs

3 months

Lubricate all fittings, pivots, cables, etc.

"

Front hubs/fluid check (AWD)

50 hrs

6 months

Check monthly

"

Front hubs/fluid change (AWD)

100 hrs

12 months

"

Front Gearcase Oil

100 hrs

12 months

Check monthly and change annually

"

Transmission Oil Level

25 hrs

Monthly

Inspect monthly; change annually

Shift linkage

50 hrs

6 months

Inspect, adjust

J

Shift selector box

200 hrs

24 months

Change lubricant every two years

J

Drive belt

50 hrs

6 months

Inspect–adjust, replace if necessary

J

Clutches (drive and driven)

100 hrs

12 months

Inspect, clean

J

Steering

50 hrs

6 months

Inspect daily, lubricate

J

Toe adjustment

As required

As required

Periodic inspection, adjust when parts
are replaced

"

Front Suspension

50 hrs

6 months

Inspect–lubricate, tighten fasteners

"

Rear Suspension

50 hrs

6 months

Inspect, tighten fasteners

J

Front wheel bearings

300 hrs

36 months

Replace

Battery

20 hrs

monthly

Check Terminals/clean/check fluid level

Headlight Aim

As required

As required

Adjust if necessary

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