Maintenance, Pvt system – Polaris Sportsman 9921828 User Manual
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MAINTENANCE
PVT System
The basic operation of the Polaris PVT system is dependent on engine 
speed and vehicle torque requirements. As engine speed increases, the 
force exerted on the movable drive sheave by the flyweights also 
increases. This, in turn, increases the amount of pinch applied to the 
drive belt. Similarly, if the engine speed decreases, the amount of cen-
trifugal force decreases, reducing the amount of belt pinch.
On Polaris ATVs, the approximate gear ratio difference between high 
and low range is 1:2.25. This difference in gearing affects the operation 
of the PVT, especially at speeds less than 7 MPH (11 km/h), due to the 
system's dependence on engine speed.
For example, when operating at a ground speed of 3 MPH (5 km/h) in 
low range, the engine speed would be around 3000 RPM. This is well 
above the engagement speed of 1200 - 1400 RPM. However, in high 
range at 3 MPH (5 km/h), the engine would be running at only 1500 
RPM. Whenever operating this close to the engagement speed, the 
engine may be running at a speed too low to provide the pinch needed to 
prevent belt slip. Belt slip is responsible for creating the excessive heat 
that destroys belts, wears clutch components and causes outer clutch 
covers to fail. 
The air temperature in the clutch cover is substantially reduced by using 
low range while operating at low ground speeds. Reducing the tempera-
ture inside the clutch cover greatly extends the life of the PVT compo-
nents (belt, cover, etc.).