Warning – Troy-Bilt E683G User Manual

Page 40

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Storing Your Tiller

When your tiller won’t be used during the

off-season, prepare it for storage with the

following steps:
1. Clean the tiller and engine.
2. Do routine tiller lubrication and check

for loose hardware.
3. Protect the engine from deterioration

or damage by referring to the engine

storage instructions in your engine

manual literature.
4. When engine is still warm, drain oil

from engine crankcase. Refill with fresh

motor oil.
5. Protect internal cylinder against rust

by removing spark plug and pouring

one ounce of clean engine oil into spark

plug hole. Then slowly pull out recoil

start rope 2 or 3 times to distribute oil

internally. Replace spark plug, but do not

reconnect plug wire. Pull rope until resis-

tance is felt — let rope rewind.
6. Charge battery (electric start option).

Store battery in cool, dry location.
7. Move Wheels/Tines/PTO Drive Lever to

NEUTRAL position. Keep tiller in a clean,

dry area.
8. Never store tiller with fuel in fuel tank

in an enclosed area where gas fumes

could reach an open flame or spark, or

where ignition sources are present (space

heaters, hot water heaters, furnaces, etc.).

Inspecting Forward Interlock

Wiring System

Check the Forward Interlock wiring

system every ten (10) operating hours,

for tight connections and to see that the

insulation on the wires is unbroken (to

prevent the system from shorting out).
1. Check insulated wire harness from

lower ends of handlebars to wire harness

connector on top, right side of transmis-

sion cover. Be sure connector is secure.
2. Check insulated tubing from connector

to cast iron motor mount/belt shroud.
3. Check the wire leading from the tubing

over to the switch assembly mounted

on top of the tab on the cast iron motor

mount–belt shroud. Also check the

second wire that leads to the throttle

cable mounting bracket on the right side,

forward portion of the engine.

Testing the Forward

Interlock Wiring System

The wiring circuit for the Forward

Interlock Safety System is designed to

ground out the engine’s ignition system.
There are three switches in the circuit

which, when open, let the engine run.

One switch is on the neutral plunger tab

of the cast iron motor mount. This switch

is open whenever the Wheels/Tines/PTO

Drive Lever is in NEUTRAL or REVERSE

positions. The other two switches are

located inside the handlebars, directly

above the two Forward Interlock Levers.

The switches are wired so when squeezed

(open) the engine will run. There is

a fourth switch located in the wiring

harness connector on the top, right side

of the transmission cover. It warns you if

the connection is not mated by not letting

the engine run while the Wheels/Tines/PTO

Drive Lever is in FORWARD.
1. A broken or disconnected wire could

let the engine run without you having to

press one of the Forward Interlock Levers.
2. A bare wire touching tiller or engine

metal could ground out the engine’s

ignition.
3. A switch that has failed allows the

engine to run. Or it may prevent the

engine from running.
Refer to the Troubleshooting section if

your Forward Interlock Safety System is

not operating correctly.

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come

to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition

key, if so equipped.
Failure to follow these instructions can result in serious personal injury or property damage.

WARNING

Section 5: Maintenance

40

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